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Jeep Grand Cherokee WJ 1987-2000 Service Repair Manual

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🏷️ Basic Information Identification Make: Jeep Model: Grand Cherokee Platform: WJ Generation: Second Generation (WJ) Years Covered: 1987-2000 Codes Chassis Code: WJ 👋 Introduction Market Position Positioning: Premium mid-size SUV,...
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Jeep Grand Cherokee WJ 1987-2000 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Jeep
Model:
Grand Cherokee
Platform:
WJ
Generation:
Second Generation (WJ)
Years Covered:
1987-2000
Codes
Chassis Code:
WJ
👋 Introduction
Market Position
Positioning:
Premium mid-size SUV, competing with models like Ford Explorer, Chevrolet Blazer, Toyota 4Runner.
Competitive Analysis
Key Competitors:
Ford Explorer, Chevrolet Blazer, Toyota 4Runner, Nissan Pathfinder.
Key Features
Distinguishing Features:
Robust four-wheel-drive systems (Selec-Trac, Quadra-Trac II, NV247), upscale interior for its class, strong towing capability.
Manual Value Proposition:
Essential resource for maintaining, troubleshooting, and repairing the Jeep Grand Cherokee WJ, enabling owners to save on dealership service costs and perform complex tasks.
📋 Manual Details
Coverage Areas
Primary Coverage:
All US and Canadian Spec Models
Engine Variants Covered:
4.0L Inline-6, 4.7L V8 (Planned Coverage)
Transmission Variants Covered:
42RE Automatic, 45RFE Automatic (Planned Coverage)
Page Count
Estimated Pages:
1000+
Manual Type
Type:
Factory Service and Repair Manual
Language
Language:
English
Format
Format:
Downloadable PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, cylinder head, crankshaft, pistons, connecting rods, lubrication, cooling, fuel delivery, ignition, timing.
Engine Performance:
Engine tuning, diagnostic trouble codes (DTCs), emissions control systems.
Transmission Automatic:
42RE, 45RFE operation, overhaul, hydraulic controls, valve body, torque converter, electronic controls.
Drivetrain:
Transfer case (NV231, NV242, NV247), axles (Dana 30 front, Dana 35/44 rear), driveshafts, CV joints, propeller shafts, differential service.
Suspension:
Front and rear suspension components, control arms, ball joints, bushings, springs, shocks, steering linkage.
Steering:
Power steering system, steering gearbox, steering column, alignment specifications.
Brakes:
Brake system components (front and rear discs), ABS system, hydraulic lines, master cylinder, calipers, pads, rotors.
Electrical System:
Battery, charging system (alternator), starting system (starter), ignition system, lighting, horn, power windows, power locks, mirrors.
Body And Chassis:
Body panels, doors, hood, tailgate, interior trim, glass, structural components, underbody protection.
HVAC:
Heating, ventilation, and air conditioning (HVAC) system, refrigerant, compressor, evaporator, heater core.
Interior:
Seating systems, dashboard assembly, instrument panel, airbags, seat belts.
Diagnostics:
Diagnostic Trouble Codes (DTCs) for powertrain and body control modules, scan tool procedures, symptom charts.
Procedures Included
Maintenance:
Oil changes, filter replacements, fluid level checks and changes, spark plug replacement, belt inspection and replacement.
Repair Engine:
Engine rebuilds, cylinder head removal/installation, piston and ring replacement, bearing replacement, oil pump service.
Repair Transmission:
Automatic transmission removal/installation, valve body repair, solenoid replacement, clutch pack service.
Repair Brakes:
Brake pad and rotor replacement, caliper overhaul, bleeding the brake system, ABS component diagnostics.
Repair Suspension Steering:
Component replacement (ball joints, tie rods, shocks), alignment procedures, steering gear service.
Electrical Troubleshooting:
Wiring diagrams, component testing, circuit diagnostics, fuse and relay identification.
Body Repair:
Panel alignment, door mechanism repair, glass replacement, trim installation.
HVAC Service:
Refrigerant recovery/recharge, component replacement (compressor, drier), leak detection.
Diagnostic Procedures:
Step-by-step diagnostic trees for common symptoms, testing specific sensors and actuators.
Technical Depth
Depth:
Comprehensive factory-level detail suitable for professional technicians and advanced DIYers.
Diagnostic Detail:
Includes diagnostic trouble codes, symptom-based troubleshooting charts, and component testing procedures.
Rebuild Procedures:
Detailed instructions for engine and transmission overhauls, including specifications and torque values.
📊 Manual Specifications
File Format
Type:
PDF
Searchability:
Fully searchable text content
Compatibility:
Viewable on PC, Mac, tablets, and smartphones
Print Quality
Resolution:
High-resolution scans for clear diagrams and text
Printability:
Printable pages for workshop use
Binding Type
Binding:
N/A (Downloadable PDF)
Paper Type
Paper:
N/A (Downloadable PDF)
⚙️ Engine Specifications
Primary Engine
Base Engine:
4.0L (3956cc) Inline-6 OHV, 12-valve
Base Engine Power:
Approx. 190-205 hp @ 4600-5200 rpm (depending on year and tune)
Base Engine Torque:
Approx. 235-255 lb-ft @ 3000-3200 rpm (depending on year and tune)
Optional Engine
Optional Engine:
4.7L (4701cc) V8 SOHC, 16-valve (PowerTech)
Optional Engine Power:
Approx. 220-235 hp @ 4700-4800 rpm (depending on year)
Optional Engine Torque:
Approx. 285-300 lb-ft @ 3200-3250 rpm (depending on year)
Fuel System
Fuel Delivery:
Sequential Multi-Port Fuel Injection (MPI)
Fuel Type:
Unleaded Regular (87 octane recommended for 4.0L, 89 octane recommended for 4.7L)
Engine Management
ECM Type:
Various Chrysler/Jeep ECM/PCM modules (e.g., NGC, PCI bus)
🔧 Transmission
Standard
Standard Transmission:
42RE 4-speed Automatic Overdrive
Optional
Optional Transmission:
45RFE 4-speed Automatic Overdrive (with 4.7L V8)
Features
Transmission Features:
Electronically controlled, lock-up torque converter, Overdrive gear.
Fluid Specifications
Fluid Type 42Re:
ATF+4 (Chrysler Material Standard MS-9602)
Fluid Type 45Rfe:
ATF+4 (Chrysler Material Standard MS-9602)
Capacity
Fluid Capacity Approx:
10-12 quarts (9.5-11.4 liters)
📐 Dimensions
Exterior
Wheelbase:
104.7 inches (2659 mm)
Length:
181.5 inches (4610 mm)
Width:
71.5 inches (1816 mm)
Height:
66.7 inches (1694 mm)
Weights
Curb Weight Approx:
4,200 - 4,600 lbs (1905 - 2087 kg) depending on configuration
Towing Capacity Max:
Up to 5,000 lbs (2268 kg)
Cargo
Cargo Volume Behind Rear Seat:
Approx. 37.2 cu ft (1053 liters)
Cargo Volume With Rear Seat Folded:
Approx. 75.0 cu ft (2124 liters)
Wheel And Tire
Standard Tire Size:
P225/75R16, P235/70R16, P245/70R17 (depending on trim/options)
Wheel Bolt Pattern:
5x114.3 mm (5x4.5 inches)
Wheel Offset:
+38 to +45 mm (typical)
🛡️ Safety Features
Ratings
NHTSA Frontal Impact Driver:
Good (for relevant models/years tested)
NHTSA Frontal Impact Passenger:
Good (for relevant models/years tested)
IIHS Offset Frontal Impact:
Acceptable (for relevant models/years tested)
Active Features
ABS:
Standard 4-wheel Anti-lock Braking System (ABS)
Traction Control:
Available Traction Control System (TCS)
Passive Features
Airbags:
Driver and passenger front airbags, available side airbags (later models).
Seat Belts:
Front 3-point active seat belts with pretensioners, rear 3-point seat belts.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM/CD/Cassette stereos, optional Infinity Gold premium sound system.
Navigation:
Optional factory navigation system (rare for early models).
Driver Assistance
Cruise Control:
Standard cruise control.
Connectivity
Power Features:
Power windows, power door locks, power mirrors, power seats (available).
Comfort Features
Climate Control:
Manual HVAC controls, optional Automatic Temperature Control (ATC).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000-7,500 miles (5,000-12,000 km) or 6-12 months, depending on driving conditions and oil type (refer to manual for specific recommendations).
Transmission Fluid Change Interval:
Every 30,000-60,000 miles (48,000-96,000 km) or 2-3 years, especially if towing.
Coolant Change Interval:
Every 30,000-60,000 miles (48,000-96,000 km) or 2-4 years.
Spark Plug Replacement:
4.0L: ~100,000 miles (160,000 km); 4.7L: ~75,000-100,000 miles (120,000-160,000 km) depending on plug type.
Fluid Specifications
Engine Oil Type:
SAE 5W-30 (API Certified, meets Chrysler MS-6395)
Engine Oil Capacity 4.0L:
5.0 US quarts (4.7 liters) with filter
Engine Oil Capacity 4.7L:
6.0 US quarts (5.7 liters) with filter
Coolant Type:
Chrysler/Mopar HOAT (Hybrid Organic Acid Technology) Antifreeze/Coolant, 50/50 mix with distilled water.
Brake Fluid Type:
DOT 3
Power Steering Fluid Type:
ATF+4 or specific Mopar Power Steering Fluid
Known Issues
Common Issues Engine:
Cracked cylinder heads (especially early 4.7L models), oil filter adapter seal leaks, valve cover gasket leaks, exhaust manifold cracks (4.0L).
Common Issues Transmission:
Slipping or harsh shifting (often due to worn solenoids or valve body issues), torque converter shudder.
Common Issues Suspension Steering:
Worn ball joints and tie rod ends, front sway bar links, rear track bar bushings, power steering pump whine.
Common Issues Electrical:
Instrument cluster failure (often the 'SBC' recall fix), heated seat element failure, window regulator issues, blower motor resistor failure.
Common Issues Cooling System:
Water pump leaks, radiator leaks, thermostat housing leaks, heater core leaks (difficult to access).
Common Issues Body:
Interior trim rattles, tailgate actuator failure, rust on wheel wells and rocker panels.
📚 Vehicle History
Brand Heritage
Jeep Heritage:
Jeep has a long-standing reputation for ruggedness and off-road capability, established with the iconic WWII Willys MB and continuing through models like the Cherokee (XJ) and Grand Cherokee (ZJ).
Model Evolution
Wj Introduction:
The WJ generation replaced the ZJ Grand Cherokee, introducing a more refined and car-like ride, a significantly updated interior, and improved on-road dynamics while retaining core Jeep off-road prowess.
Wj Key Updates:
Introduction of the 4.7L PowerTech V8 engine, revised Quadra-Coil multi-link rear suspension for improved ride comfort, and updated Selec-Trac and Quadra-Trac NV247 transfer cases.
Production
Production Period:
1998-2004 model years (WJ platform)
Manufacturing Location:
Jefferson North Assembly Plant, Detroit, Michigan, USA
🏆 Awards & Recognition
Recognitions
Kbb Consumer Ratings:
Generally positive consumer reviews for capability and comfort, with common notes on reliability concerns.
Model Year Highlights:
WJ Grand Cherokee often praised for its ride quality and interior refinement compared to its predecessor and some competitors during its production run.
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