Engine Mechanical:
Complete engine overhaul, diagnostics, tuning, component replacement (pistons, rings, bearings, valves, camshaft, crankshaft).
Engine Fuel System:
Fuel injection system diagnostics and repair, fuel pump, injectors, fuel pressure regulator, fuel filter replacement.
Engine Ignition System:
Ignition system components (spark plugs, wires, coil, distributor), timing adjustments, diagnostic procedures.
Engine Cooling System:
Radiator, water pump, thermostat, coolant hoses, fan, cooling system pressure testing.
Engine Lubrication System:
Oil pump, oil pan, oil filter, lubrication circuit diagnostics.
Transmission Automatic:
Overhaul, diagnostics, fluid and filter change, torque converter, valve body, transmission control module (TCM) troubleshooting.
Transmission Manual:
Clutch system, gearbox overhaul, fluid replacement, shift mechanism diagnostics.
Transfer Case:
NV242 Selec-Trac and NV249 Quadra-Trac II system diagnostics, repair, and fluid specifications.
Drive Axles Differentials:
Front and rear axle assemblies, differential overhaul, axle shaft replacement, fluid specifications.
Suspension System:
Front and rear suspension components (control arms, ball joints, tie rods, springs, shock absorbers), alignment procedures.
Steering System:
Power steering pump, steering gear, steering column, tie rods, troubleshooting.
Brake System:
Front and rear brake systems (discs, calipers, pads, rotors), ABS diagnostics and repair, brake fluid specifications.
Electrical System:
Battery, charging system, starter, lighting, wipers, horn, power accessories.
Powertrain Control Module PCM:
PCM diagnostics, wiring diagrams, sensor inputs and outputs.
Body And Frame:
Body panel repair, door mechanisms, glass replacement, interior trim, chassis repair procedures.
HVAC System:
Air conditioning and heating system diagnostics, refrigerant service, blower motor, climate controls.
Restraint Systems:
Airbag system diagnostics and component replacement (precautionary measures emphasized).
Scheduled Maintenance:
Detailed maintenance schedules for oil changes, filter replacements, fluid checks, and inspections.
Troubleshooting Guides:
Systematic troubleshooting procedures for common and uncommon issues, diagnostic flowcharts.
Diagnostic Procedures:
Step-by-step diagnostic routines for electrical, mechanical, and powertrain problems.
Component Replacement:
Instructions for replacing virtually all mechanical and electrical components.
Repair And Overhaul:
Complete instructions for rebuilding engines, transmissions, axles, and other major assemblies.
Technical Specifications Tables:
Torque specifications, clearances, fluid capacities, wiring diagrams, schematics.
Depth Level:
Comprehensive, from basic maintenance to complete vehicle rebuilds and advanced diagnostics.
Diagrams And Illustrations:
Extensive use of diagrams, exploded views, and schematics to illustrate procedures and components.
Wiring Diagrams:
Detailed electrical wiring diagrams for all vehicle systems.
Oil Change Interval:
Every 3,000 miles or 3 months (typical recommendation for the era).
Transmission Fluid Change Interval:
Every 30,000 miles or 30 months (automatic transmission).
Transfer Case Fluid Change Interval:
Every 30,000 miles or 30 months.
Coolant Change Interval:
Every 30,000 miles or 30 months.
Engine Oil Type 4.0L:
API SG or SH, SAE 10W-30
Engine Oil Type 5.2L:
API SG or SH, SAE 5W-30 or 10W-30 (depending on climate)
Engine Oil Capacity 4.0L:
5 quarts (4.7 L) with filter
Engine Oil Capacity 5.2L:
5 quarts (4.7 L) with filter
Power Steering Fluid:
Mopar Power Steering Fluid or ATF+4 equivalent
Common Issue 1:
Head gasket leaks (especially on 4.0L, but also possible on V8).
Common Issue 2:
Cracked cylinder heads (4.0L I6 '94-'95 models are prone).
Common Issue 3:
Leaking rear main crankshaft seal.
Common Issue 4:
Transmission solenoid issues or premature failure (42RE).
Common Issue 5:
Chrysler's infamous 'death wobble' or steering shimmy, often related to worn suspension components.
Common Issue 6:
Electrical gremlins, particularly with door lock actuators and power windows.
Common Issue 7:
Cooling system leaks (radiator, hoses, water pump).