Target Audience:
Jeep owners, independent repair shops, automotive parts suppliers, restoration specialists.
Value Proposition:
Provides essential OEM part numbers and diagrams, crucial for accurate part ordering and repairs, reducing guesswork and incorrect part purchases.
Part Number Accuracy:
Guaranteed accuracy of manufacturer part numbers for all components.
Visual Aid:
Exploded diagrams are invaluable for understanding component relationships and assembly order.
Completeness:
Designed to cover every part, ensuring no component is overlooked.
Overall Coverage:
Comprehensive parts catalog for all components of the Jeep Grand Cherokee ZJ model from 1994 to 1996.
Diagram Type:
Exploded views with detailed part identification.
Estimated Page Count:
Estimated 500+ pages (typical for comprehensive parts catalogs of this era).
Manual Type:
Parts Catalog / Parts Manual
Format:
Digital (likely PDF, or similar searchable format).
Powertrain:
Engine components, fuel system, cooling system, exhaust system, drivetrain (transfer case, differentials).
Chassis And Suspension:
Front and rear suspension components, steering system, brake system, wheels, tires.
Electrical And Lighting:
Wiring harnesses, lighting components, ignition system, charging system, power distribution.
Body And Interior:
Exterior body panels, doors, glass, trim, interior components, seating, HVAC system components.
Part Identification:
Identification of every single OEM part with corresponding manufacturer part numbers.
Assembly Disassembly Guidance:
Exploded diagrams provide visual guidance for assembly and disassembly of various component groups.
Part Interchangeability:
Implicitly aids in understanding part interchangeability within the specified model years.
Detail Level:
Extremely high, focusing on OEM part numbers and specific component configurations.
Diagnostic Support:
While not a diagnostic manual, it's crucial for identifying correct replacement parts during troubleshooting.
Repair Scope:
Supports all repair and replacement activities by providing precise part identification.
Digital Format:
Likely PDF, optimized for digital viewing and printing. Searchable text is a key benefit.
Diagram Clarity:
Professional quality with clear, enlargeable diagrams for detailed viewing of even small components.
Binding:
N/A (for digital format); if printed, typically spiral-bound or comb-bound for lay-flat use.
Paper Quality:
N/A (for digital format); if printed, typically on durable, semi-gloss paper for clarity.
Engine Options 1994-1996:
4.0L Inline-6 OHV (242 ci), 5.2L V8 OHV (318 ci), 5.9L V8 OHV (360 ci) - Specific availability may vary by year and trim.
Horsepower 4.0L I6:
Approx. 180-190 hp @ 4,750 rpm
Torque 4.0L I6:
Approx. 220-225 lb-ft @ 3,000 rpm
Horsepower 5.2L V8:
Approx. 205-210 hp @ 4,400 rpm
Torque 5.2L V8:
Approx. 285-295 lb-ft @ 3,200 rpm
Horsepower 5.9L V8:
Approx. 215-220 hp @ 4,400 rpm
Torque 5.9L V8:
Approx. 330-335 lb-ft @ 2,800 rpm
Fuel Injection:
Multi-point fuel injection (MPI)
Recommended Fuel:
Unleaded gasoline (87 octane recommended for 4.0L, 89 octane for V8s).
Standard Transmission 1994-1995:
4-speed automatic (42RE)
Standard Transmission 1996:
4-speed automatic (44RE for V8, 42RE for I6)
Optional Transmission:
5-speed manual (AX-15) - Available with 4.0L I6, but less common.
Transfer Case Options:
Selec-Trac (full-time 4WD, part-time option), Command-Trac (part-time 4WD).
Passenger Volume:
Approx. 101.1 cubic feet
Cargo Volume Behind Rear Seat:
Approx. 39.2 cubic feet
Cargo Volume Max:
Approx. 75.7 cubic feet
Curb Weight:
Approx. 4,000 - 4,500 lbs (depending on engine and drivetrain)
Towing Capacity:
Up to 6,500 lbs (with appropriate equipment and engine).
NHTSA Front Impact Rating:
4-star driver, 4-star passenger (for 1996 model).
ABS:
Standard Anti-lock Braking System (ABS) on all four wheels.
Four Wheel Drive:
Standard 4WD or available 4WD systems (Selec-Trac, Command-Trac).
Airbags:
Driver and passenger front airbags.
Seatbelts:
Three-point front and rear seat belts.
Audio Options:
Factory AM/FM stereo with cassette player and optional CD player. Upgraded speaker systems available.
Climate Control:
Manual or optional automatic climate control (dual-zone available on higher trims).
Cruise Control:
Standard cruise control on most trims.
Power Features:
Power windows, power door locks, power mirrors, power seats (driver and passenger).
Factory Phone Prep:
Optional early cellular phone integration or preparation kits were available.
Oil Change Interval:
Typically every 3,000-5,000 miles or 3-6 months, depending on driving conditions. Check owner's manual for specific recommendations.
Transmission Fluid Change:
Recommended every 30,000-60,000 miles. Refer to manual for fluid type and capacity.
Coolant Flush:
Recommended every 30,000-50,000 miles or 2-3 years.
Engine Oil Spec 4.0L I6:
API certified SAE 10W-30 or 10W-40 (check manual for specific viscosity based on temperature).
Engine Oil Spec V8S:
API certified SAE 5W-30 or 10W-30 (check manual for specific viscosity based on temperature).
Transmission Fluid Type 42Re/44Re:
Chrysler ATF+3 (or equivalent, check manual for precise specification).
Coolant Type:
Ethylene Glycol based antifreeze (typically Mopar specific or compatible).
Common Issues Overview:
The ZJ Grand Cherokee is known for its robust powertrain but can be prone to certain issues like heater core leaks, rear main seal leaks, and some electrical gremlins typical of vehicles of this age. Regular maintenance is key.
Specific Issues 4.0L I6:
Cracking cylinder heads (less common on later models, but possible), oil filter housing leaks.
Specific Issues V8:
Valve seat recession (on earlier engines, less likely on these years), occasional misfires due to coil pack or distributor issues.
Common Component Wear:
Water pump, radiator, U-joints, brake components, and suspension bushings are typical wear items.
Jeep Legacy:
Jeep has a long-standing reputation for ruggedness, off-road capability, and durable utility vehicles.
Zj Introduction:
The ZJ Grand Cherokee was introduced for the 1993 model year as Jeep's first full-size luxury SUV, bridging the gap between rugged utility and comfortable refinement.
Zj Updates 1994-1996:
Significant updates included the introduction of the 5.2L V8 in 1993, and the more powerful 5.9L V8 Limited in 1998. The 1996 model year saw minor cosmetic changes and powertrain refinements, including the introduction of the OBD-II compliant powertrain management system.
Manufacturing Location:
Jefferson North Assembly Plant, Detroit, Michigan, USA.
Production Years Zj:
1993-1998