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Jeep LIBERTY KJ 4X4 (LHD) WIHTOUT ABB 2006 Service Repair Manual

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🏷️ Basic Information Identification Make: Jeep Model: Liberty Model Code: KJ Year: 2006 Drivetrain: 4x4 Steering Position: Left-Hand Drive (LHD) Distinguishing Feature: Without ABB (Anti-lock Brake System or Active Braking)...
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斯库: 515787
Jeep LIBERTY KJ 4X4 (LHD) WIHTOUT ABB 2006 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Jeep
Model:
Liberty
Model Code:
KJ
Year:
2006
Drivetrain:
4x4
Steering Position:
Left-Hand Drive (LHD)
Distinguishing Feature:
Without ABB (Anti-lock Brake System or Active Braking)
Codes
Chassis Code:
KJ
👋 Introduction
Market Position
Segment:
Compact SUV / Sport Utility Vehicle
Jeep Heritage:
The Liberty (KJ) continues Jeep's legacy of off-road capability and ruggedness in a more compact package than the Grand Cherokee.
Competitive Analysis
Competitors:
Ford Escape, Honda CR-V, Toyota RAV4, Nissan Xterra, Subaru Forester.
Key Features
Capability:
Strong emphasis on off-road performance for its class, with a robust 4x4 system and respectable ground clearance.
Powertrain Options:
Offered with capable gasoline and diesel (in some markets) engines and available manual or automatic transmissions.
Utility:
Practicality for daily driving combined with utility for adventure activities.
📋 Manual Details
Coverage Areas
Engine Mechanical:
Complete
Engine Electrical:
Complete
Transmission Manual:
Complete
Transmission Automatic:
Complete
Drivetrain Components:
Complete (Transfer Case, Axles, Driveshafts)
Suspension System:
Complete
Steering System:
Complete
Brake System:
Complete (Excluding ABB specific components)
Fuel System:
Complete
Exhaust System:
Complete
Cooling System:
Complete
HVAC System:
Complete
Body Electrical:
Complete (Interior/Exterior Lighting, Power Accessories)
Body Structure:
Complete (Body Panels, Doors, Glass)
Interior Trim:
Complete
Diagnostics Troubleshooting:
Comprehensive
Page Count
Estimated Page Count:
1000+
Manual Type
Type:
Service Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Management:
Detailed diagnosis and repair of Powertrain Control Module (PCM), ignition system, fuel injection, emissions control systems.
Transmission Operation:
In-depth coverage of automatic transmission (42RLE) and manual transmission (NV3500) components, operation, diagnostics, and repair procedures.
4Wd System:
Specific information on the NV244 transfer case, front and rear axle assemblies, including lubrication and repair.
Braking Components:
Coverage of disc and drum brake systems, parking brake, hydraulic lines, and caliper/wheel cylinder servicing. Excludes ABB control module diagnostics.
Suspension And Steering:
Detailed explanations for front independent suspension (short-long arm), rear solid axle, steering gear, power steering system, and wheel alignment.
Electrical Architecture:
Comprehensive wiring diagrams, fuse locations, relay assignments, component testing, and diagnostic procedures for all vehicle electrical systems.
Climate Control:
Service procedures for air conditioning, heating, ventilation, and defrost systems.
Safety Systems:
Airbag system component identification and SRS system precautions. Focus is on non-ABB equipped vehicles.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, fluid checks and changes, tire rotation, spark plug replacement, belt inspection/replacement.
Engine Overhaul:
Complete engine disassembly, inspection, repair, and reassembly procedures for specific engine variants.
Transmission Repair:
Step-by-step instructions for transmission removal, disassembly, part replacement, and reinstallation.
Brake Service:
Pad and rotor replacement, caliper servicing, brake fluid bleeding, parking brake adjustment.
Suspension Repair:
Component replacement (shocks, struts, ball joints, control arms), bushing replacement, and wheel bearing service.
Electrical Diagnostics:
Troubleshooting electrical faults using diagnostic trouble codes (DTCs), multimeter testing, and wiring diagram interpretation.
Body Repair:
Procedures for door adjustment, glass replacement, panel repair, and interior trim removal/installation.
Troubleshooting Charts:
Extensive fault diagnosis charts with symptoms, probable causes, and recommended corrective actions.
Special Tools:
Identification and usage instructions for specialized tools required for specific repairs.
Technical Depth
Depth:
Comprehensive, covering everything from routine maintenance and minor repairs to complete component overhauls and system diagnostics.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text for quick information retrieval.
Printability:
Printable pages for hands-on workshop use.
Image Quality:
High-resolution diagrams and illustrations.
Print Quality
Quality:
Digital (PDF) - clarity and readability are key.
Binding Type
Binding:
N/A (Digital)
Paper Type
Paper:
N/A (Digital)
⚙️ Engine Specifications
Primary Engine
Engine Code Gasoline:
3.7L V6 (EWG)
Engine Displacement Gasoline:
3.7 Liters (226 cu in)
Engine Type Gasoline:
SOHC V6, Cast Iron Block, Aluminum Heads
Horsepower Gasoline 2006:
210 hp @ 5200 rpm
Torque Gasoline 2006:
235 lb-ft @ 4000 rpm
Engine Options
Engine Code Diesel Available:
2.8L CRD (4 JKL) - Check for specific market availability
Engine Displacement Diesel:
2.8 Liters (170 cu in)
Horsepower Diesel:
160 hp @ 3800 rpm (approx.)
Torque Diesel:
300 lb-ft @ 1800 rpm (approx.)
Fuel System
Fuel Delivery Gasoline:
Multi-Port Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline (87 Octane Recommended)
Fuel System Diesel:
Common Rail Diesel Injection (CRD)
🔧 Transmission
Standard
Manual Transmission Code:
NV3500 (5-Speed Manual)
Optional
Automatic Transmission Code:
42RLE (4-Speed Automatic)
Features
Transfer Case:
NV244 Command-Trac Part-Time 2-Speed Transfer Case with Electronic Range Select (ERS)
Final Drive Ratio:
3.73 (Typical for 4x4 models)
📐 Dimensions
Exterior
Length:
174.4 inches (4430 mm)
Width:
72.5 inches (1841 mm)
Height:
70.9 inches (1801 mm)
Wheelbase:
104.2 inches (2647 mm)
Ground Clearance:
8.1 inches (206 mm)
Cargo
Cargo Volume Behind Rear Seat:
38.0 cu ft (1076 L)
Cargo Volume With Rear Seat Folded:
65.7 cu ft (1860 L)
Weights
Curb Weight Approx:
4000-4400 lbs (1814-2000 kg) - varies by configuration
Towing Capacity:
Up to 3500 lbs (1588 kg) with optional trailer tow package
🛡️ Safety Features
Ratings
NHTSA Frontal Impact Driver:
Good (for 2006 model year, check specific test data)
NHTSA Frontal Impact Passenger:
Good (for 2006 model year, check specific test data)
NHTSA Side Impact Front Seat:
Good (for 2006 model year, check specific test data)
NHTSA Side Impact Rear Seat:
Acceptable (for 2006 model year, check specific test data)
IIHS Small Overlap Front:
N/A (Test not conducted for this model year range)
Active Features
ABS:
Not equipped (as per 'WITHOUT ABB' designation)
Traction Control:
Optional (Check specific vehicle VIN)
Electronic Stability Control:
Optional (Check specific vehicle VIN)
Passive Features
Airbags Front:
Standard Driver and Passenger Frontal Airbags
Airbags Side:
Optional Side Curtain Airbags (Check specific vehicle VIN)
Seatbelts:
3-point front and rear seatbelts, pretensioners for front seats.
💡 Technology Features
Infotainment
Audio System Options:
Available with AM/FM radio, CD player, and optional Infinity premium audio system with subwoofer.
Navigation:
Rare, typically not an integrated factory option for this model year.
Driver Assistance
Cruise Control:
Standard on most trims.
Parking Sensors:
Not typically factory equipped for this model year.
Connectivity
Power Outlets:
12V auxiliary power outlets available.
Remote Keyless Entry:
Available on select trims.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000-7,500 miles (8,000-12,000 km) or 6 months, whichever comes first (depending on driving conditions and oil type used).
Engine Oil Filter Replacement:
Replace with every oil change.
Air Filter Replacement:
Every 15,000-30,000 miles (24,000-48,000 km) or as needed based on driving environment.
Spark Plug Replacement 3.7L V6:
Every 100,000 miles (160,000 km) using original equipment (OE) spark plugs.
Transmission Fluid Change Automatic:
Every 30,000-60,000 miles (48,000-96,000 km) for the 42RLE transmission.
Transmission Fluid Change Manual:
Check service manual; typically every 60,000 miles (96,000 km).
Coolant Flush:
Every 30,000-60,000 miles (48,000-96,000 km) with Mopar OAT coolant.
Brake Fluid Flush:
Every 2-3 years or as recommended.
Fluid Specifications
Engine Oil Type:
SAE 5W-30 Synthetic Blend or Full Synthetic
Engine Oil Capacity 3.7L V6:
5.0 US Quarts (4.7 Liters) with filter
Automatic Transmission Fluid Type:
ATF+4 (Mopar)
Automatic Transmission Fluid Capacity 42Rle:
Approx. 6.0 US Quarts (5.7 Liters) for dry fill; check dipstick for level.
Manual Transmission Fluid Type:
API GL-3 or GL-4, SAE 75W-90 Synthetic Gear Lubricant
Transfer Case Fluid Type:
Mopar NV244 Transfer Case Fluid or equivalent (check manual for exact specification)
Coolant Type:
Mopar OAT (Organic Additive Technology) Antifreeze/Coolant (Orange)
Brake Fluid Type:
DOT 3 or DOT 4
Known Issues
Common Problem 3.7L V6 Oil Leaks:
Valve cover gasket leaks, oil filter adapter housing leaks, rear main seal leaks.
Common Problem Transmission Shifting:
Hesitation or rough shifting in the 42RLE automatic transmission can sometimes be attributed to low fluid levels or worn solenoid packs. Manual transmissions are generally robust but clutch wear is normal.
Common Problem Suspension Wear:
Ball joints and control arm bushings can wear over time, leading to clunking noises or alignment issues.
Common Problem Transfer Case Actuator:
Issues with the electronic range select (ERS) actuator on the NV244 transfer case can occur, sometimes related to wiring or the actuator itself.
Common Problem HVAC Blower Motor:
Blower motor failure is a relatively common issue across many vehicles.
📚 Vehicle History
Brand Heritage
Jeep Legacy:
Founded in 1941, Jeep is synonymous with go-anywhere, do-anything capability, initially for military use.
Model Evolution
Kj Generation:
The KJ Liberty, introduced for the 2002 model year, replaced the Cherokee (XJ) in Jeep's lineup. It featured a more modern unibody construction while retaining significant off-road prowess.
2005 Refresh:
The Liberty received a significant refresh for the 2005 model year, including revised styling (front and rear fascia), updated interior, and powertrain improvements.
Production
Manufacturing Plant:
Toledo South Complex, Toledo, Ohio, USA
Production Years:
2002-2007
🏆 Awards & Recognition
Recognitions
Off Road Capability Awards:
Jeep vehicles consistently receive accolades for their off-road prowess. The Liberty KJ is generally well-regarded in its class for ruggedness and trail capability.
Ratings
Vehicle Type Ratings:
Often cited for its solid construction and durable powertrain for its segment.
Certifications
Emissions Standards:
Meets EPA emissions standards for the 2006 model year in North America.
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