Jeep LIBERTY KJ Factory Service Repair Manual 2004

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🏷️ Basic Information Identification Make: Jeep Model: Liberty Model Code: KJ Year: 2004 👋 Introduction Market Position Segment: Compact SUV, known for its off-road capability and rugged styling Competitive Analysis...

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标签: 2004 Car Cars Jeep LIBERTY KJ Misc

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Description

🏷️ Basic Information

Identification

Make:

Model:

Liberty

Model Code:

Year:

👋 Introduction

Market Position

Segment:

Compact SUV, known for its off-road capability and rugged styling

Competitive Analysis

Competitors 2004:

Toyota RAV4, Honda CR-V, Ford Escape, Nissan Xterra, Subaru Forester

Key Features

Styling:

Distinctive Jeep styling with a boxy, utilitarian design and prominent grille

Powertrain:

Available with the robust 3.7L V6 PowerTech engine and capable 4WD systems

Capability:

Strong off-road performance due to solid rear axle and available 4WD systems

📋 Manual Details

Coverage Areas

Primary Coverage:

Comprehensive service, repair, and maintenance for the 2004 Jeep Liberty KJ

Page Count

Estimated Pages:

1500+

Manual Type

Type:

Factory Service Manual (FSM)

Language

Language:

English

Format

Format:

Digital (PDF)

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Detailed disassembly, assembly, inspection, and repair of all engine components (e.g., cylinder head, block, pistons, crankshaft, camshafts)

Engine Management:

Diagnosis and repair of the powertrain control module (PCM), fuel injection, ignition system, sensors, actuators, and emissions control

Transmission Manual:

Service and repair procedures for the NV3500 manual transmission, including clutch, gearbox, and shifting mechanisms

Transmission Automatic:

Service and repair procedures for the 45RFE/48RE automatic transmission, including valve body, torque converter, and internal components

Drivetrain 4Wd:

Service and repair of the Command-Trac NV231J or Selec-Trac NV242 transfer case, front and rear axle assemblies (Dana 30/35), CV joints, and driveshafts

Suspension Front:

Repair and alignment of the independent front suspension system (short-long arm design), including control arms, ball joints, bushings, and springs

Suspension Rear:

Service and repair of the solid rear axle, leaf springs, shock absorbers, and axle housing

Steering:

Diagnosis and repair of the power steering system, steering gear, intermediate shaft, and steering column

Brakes:

Service and repair of front disc and rear drum/disc brakes, including ABS, brake lines, calipers, rotors, pads, and master cylinder

Electrical System:

Complete wiring diagrams, component locations, troubleshooting guides for all electrical systems (lighting, power windows, mirrors, instruments)

Body Exterior:

Body panel removal and installation, doors, hood, tailgate, bumpers, glass, and seals

Body Interior:

Dashboard, seats, upholstery, trim panels, HVAC controls, and sound insulation

HVAC:

Service and repair of the heating, ventilation, and air conditioning system, including compressor, condenser, evaporator, and refrigerant handling

Safety Systems:

Airbag system diagnosis and repair, seat belt mechanisms, and child restraint anchorages

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, fluid checks and top-offs, tire rotations, battery testing, and spark plug replacement

Major Repairs:

Engine rebuilds, transmission overhauls, suspension component replacement, brake system overhauls, and electrical system diagnostics

Troubleshooting:

Diagnostic flowcharts and symptom-based troubleshooting for common and complex issues across all vehicle systems

Special Tools:

Identification and usage instructions for specialized tools required for specific repair procedures

Technical Depth

Depth:

Factory-level diagnostic and repair information, suitable for professional technicians and experienced DIYers

📊 Manual Specifications

File Format

Searchability:

Fully searchable PDF text for quick information retrieval

Resolution:

High-resolution scans ensuring clear diagrams and text

Print Quality

Printability:

Printable pages for on-site workshop use

Binding Type

Binding:

N/A (Digital Format)

Paper Type

Paper:

N/A (Digital Format)

⚙️ Engine Specifications

Primary Engine

Engine Code:

Engine Description:

3.7L V6 PowerTech (SOHC)

Performance

Horsepower Hp:

210 hp @ 5200 rpm

Torque Lb Ft:

235 lb-ft @ 4000 rpm

Fuel System

Fuel Delivery:

Sequential Multi-Port Fuel Injection (MPI)

Fuel Type:

Unleaded Gasoline

Engine Management

ECU Type:

Chrysler NGC (Next Generation Controller)

Cooling System

Coolant Type:

Chrysler OAT (Organic Acid Technology) or equivalent Mopar Antifreeze/Coolant 5 Year/100,000 Mile Formula (MS-9769)

Lubrication

Oil Type:

SAE 5W-30 (API Certified)

Oil Capacity Qts:

5.0 (with filter)

Emissions

Emissions Control:

Catalytic Converter, Oxygen Sensors, EGR (on some models)

🔧 Transmission

Standard

Type Std:

45RFE 4-Speed Automatic Transmission

Optional

Type Opt:

NV3500 5-Speed Manual Transmission

Features

Automatic Fluid Type:

ATF+4 (Mopar)

Manual Fluid Type:

MS-9224 (Manual Transmission Fluid)

Transfer Case Fluid:

MS-9424 (Transfer Case Lubricant)

📐 Dimensions

Exterior

Wheelbase In:

104.2

Length In:

172.4

Width In:

Height In:

Weights

Curb Weight Lbs Min:

3900 (approx.)

Towing Capacity Lbs:

Up to 3500 lbs (depending on configuration)

Payload Capacity Lbs:

Approx. 1000 lbs

Wheels Tires

Standard Tire Size:

P225/75R16

Optional Tire Size:

P235/70R16, P235/65R17

Bolt Pattern:

5x114.3 (5x4.5 inches)

Wheel Size Std:

16x7 inches

🛡️ Safety Features

Ratings

NHTSA Front Driver Impact:

NHTSA Front Passenger Impact:

NHTSA Side Driver Impact:

Acceptable

NHTSA Side Rear Passenger Impact:

Acceptable

Active Features

Standard Anti-lock Braking System (ABS)

Traction Control:

Optional

Passive Features

Airbags Front:

Standard driver and passenger front airbags

Seat Belts:

Three-point seat belts with pretensioners

Rollover Detection:

Feature available on some models (ESP)

💡 Technology Features

Infotainment

Audio System:

Standard AM/FM/CD player, optional Infinity premium audio system

Navigation:

Optional aftermarket or dealer-installed navigation units

Driver Assistance

Cruise Control:

Standard

Connectivity

Auxiliary Input:

N/A (typical for this era)

🔧 Maintenance

Service Intervals

Oil Change Interval Miles:

Every 3,000 - 7,500 miles or 6 months, depending on oil type and driving conditions (refer to manual for specifics)

Engine Air Filter Replacement:

Every 15,000 - 30,000 miles or as needed based on inspection

Spark Plug Replacement:

Approximately 100,000 miles (Long Life Platinum)

Transmission Fluid Change Auto:

Every 30,000 - 60,000 miles or as per severe service schedule

Transmission Fluid Change Manual:

Every 60,000 - 100,000 miles

Coolant Replacement:

Every 5 years or 100,000 miles

Fluid Specifications

Power Steering Fluid:

ATF+4 (Mopar)

Brake Fluid:

DOT 3

Known Issues

Common Problems:

Rear main seal leaks, differential pinion seal leaks, radiator leaks, death wobble (front suspension issues), HVAC blower motor resistor failure, PCM failure

📚 Vehicle History

Brand Heritage

Brand Identity:

Jeep, a brand renowned for its off-road prowess and adventurous spirit since its WWII origins

Model Evolution

Generation:

First Generation (KJ)

Introduction Year:

2001 (for the 2002 model year)

Platform:

Shared platform with Mitsubishi Pajero Sport (first gen), later diversified

Production

Production Years Kj:

2002-2007

Assembly Locations:

Toledo, Ohio, USA

🏆 Awards & Recognition

Recognitions

Automotive Press Awards:

None significantly noted as a class leader, often praised for capability over refined road manners.