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Jeep LIBERTY KJ Petrol & Diesel ModelS Service Repair Manual 04-07

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🏷️ Basic Information Identification Make: Jeep Model: Liberty Generation Code: KJ Model Years: 2004-2007 Body Style: Compact SUV Codes Chassis Code: KJ 👋 Introduction Market Position Segment: Compact SUV, often...
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Jeep LIBERTY KJ Petrol & Diesel ModelS Service Repair Manual 04-07
🏷️ Basic Information
Identification
Make:
Jeep
Model:
Liberty
Generation Code:
KJ
Model Years:
2004-2007
Body Style:
Compact SUV
Codes
Chassis Code:
KJ
👋 Introduction
Market Position
Segment:
Compact SUV, often positioned as a more rugged and capable alternative to mainstream crossovers
Target Audience:
Buyers seeking off-road capability, utility, and Jeep's iconic styling in a smaller package
Competitive Analysis
Competitors:
Ford Escape, Honda CR-V, Toyota RAV4, Subaru Forester, Nissan Xterra
Key Features
Off Road Capability:
Available four-wheel-drive systems (Selec-Trac, Command-Trac), higher ground clearance than many rivals
Powertrain Options:
Choice of gasoline and diesel engines, along with manual and automatic transmissions
Utility:
Practical interior space for passengers and cargo, towing capability
Brand Identity:
Carries Jeep's renowned off-road heritage and distinctive styling
📋 Manual Details
Coverage Areas
Diagnostic Codes:
OBD-II diagnostic trouble codes (DTCs) relevant to Jeep Liberty KJ models
Repair Procedures:
Comprehensive repair procedures for all major vehicle systems
Maintenance Schedules:
Detailed preventative maintenance schedules
Wiring Diagrams:
Complete electrical system wiring diagrams
Torque Specifications:
Precise torque specifications for all critical fasteners
Troubleshooting Guides:
Systematic troubleshooting guides for common and uncommon issues
Page Count
Estimated Pages:
Hundreds of pages (specific count not provided, implies comprehensive)
Manual Type
Type:
Service and Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, disassembly, rebuilding, cylinder head, block, pistons, crankshaft, camshaft, timing, lubrication, cooling system
Engine Performance:
Fuel injection system, ignition system, emissions control, exhaust system
Transmission Manual:
Manual transmission (NV1500, NV3500) removal, installation, disassembly, and repair
Transmission Automatic:
Automatic transmission (42RLE) removal, installation, disassembly, and repair
Drivetrain:
Transfer case (NV140, NV244), front axle, rear axle, drive shafts, CV joints, universal joints
Suspension:
Front suspension (independent short-long arm), rear suspension (solid axle), springs, shock absorbers, control arms, steering knuckle
Steering:
Steering gear, steering column, power steering system, tie rods, linkages
Brakes:
Front disc brakes, rear drum brakes (standard), optional rear disc brakes, ABS system, parking brake
Electrical System:
Battery, charging system (alternator), starting system (starter motor), ignition system, lighting system, accessories
Body And Chassis:
Body panels, doors, hood, tailgate, interior trim, underbody, frame/unibody construction
Heating Ventilation Air Conditioning:
HVAC system components, refrigerant servicing, blower motor, climate control module
Safety Systems:
Airbag system, seat belts, supplemental restraint system (SRS)
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, tire rotation, brake inspections
Diagnostic Troubleshooting:
Step-by-step diagnostics for engine, transmission, ABS, SRS, and other electronic systems
Component Replacement:
Detailed instructions for replacing major components (e.g., alternator, starter, water pump, fuel pump, brake pads, CV axles)
Rebuilding Procedures:
Complete rebuild procedures for engines and transmissions
Alignment Specifications:
Wheel alignment specifications and procedures
Special Tools:
Identification and usage instructions for any specialized tools required for specific repairs
Technical Depth
Depth:
In-depth, professional-level repair and diagnostic information suitable for technicians and experienced DIYers
📊 Manual Specifications
File Format
Format:
PDF (Portable Document Format)
Searchability:
Likely text-searchable, allowing quick access to specific information
Print Quality
Quality:
High-resolution scans of original factory service manuals, ensuring clear diagrams and text
Binding Type
Binding:
N/A (Digital PDF format)
Paper Type
Paper:
N/A (Digital PDF format)
⚙️ Engine Specifications
Primary Engine Gas
Engine Code Gas:
2.4L PowerTech (ED1)
Displacement Gas:
2429 cc (148.2 cubic inches)
Configuration Gas:
Inline 4-cylinder
Valvetrain Gas:
SOHC (Single Overhead Camshaft)
Horsepower Gas 2004-05:
147 hp @ 5200 rpm
Torque Gas 2004-05:
165 lb-ft @ 4000 rpm
Bore X Stroke Gas:
90.9 mm x 94.0 mm
Compression Ratio Gas:
9.1:1
Fuel Delivery Gas:
Multi-point fuel injection (MPI)
Secondary Engine Gas
Engine Code Gas Optional:
3.7L PowerTech (EKW/EWG)
Displacement Gas Optional:
3701 cc (225.8 cubic inches)
Configuration Gas Optional:
Inline 5-cylinder
Valvetrain Gas Optional:
SOHC
Horsepower Gas Optional:
202 hp @ 5200 rpm (approx.)
Torque Gas Optional:
234 lb-ft @ 4000 rpm (approx.)
Fuel Delivery Gas Optional:
Multi-point fuel injection (MPI)
Primary Engine Diesel
Engine Code Diesel:
2.8L CRD (VM Motori)
Displacement Diesel:
2776 cc (169.4 cubic inches)
Configuration Diesel:
Inline 4-cylinder
Valvetrain Diesel:
DOHC (Double Overhead Camshaft)
Horsepower Diesel:
150 hp @ 3800 rpm (approx.)
Torque Diesel:
347 lb-ft @ 1600 rpm (approx.)
Fuel System Diesel:
Common Rail Direct Injection (CRDi) with turbocharger and intercooler
Performance
Fuel Type Gas:
Unleaded gasoline
Fuel Type Diesel:
Diesel fuel
🔧 Transmission
Standard Transmission
Type Standard:
5-speed manual transmission (NV1500)
Optional Transmission
Type Optional Gas:
4-speed automatic transmission (42RLE) - standard on 3.7L and optional on 2.4L
Type Optional Diesel:
4-speed automatic transmission (42RLE) - standard on diesel models
Features
Transfer Case 2Wd:
Optional, primarily RWD configuration
Transfer Case 4Wd:
Command-Trac NV140 (part-time, 2-speed) or Selec-Trac NV244 (full-time, 2-speed with 2WD/4WD Full-Time/4WD Part-Time modes)
📐 Dimensions
Exterior
Wheelbase:
104.3 inches (2649 mm)
Length:
172.2 inches (4374 mm)
Width:
72.5 inches (1841 mm)
Height:
70.1 inches (1781 mm)
Ground Clearance:
Approx. 8.1 inches (206 mm) (varies with tire size/suspension)
Interior
Passenger Volume:
Approx. 96.0 cubic feet (2719 liters)
Cargo
Cargo Volume Behind Rear Seat:
Approx. 38.3 cubic feet (1084 liters)
Cargo Volume With Rear Seat Folded:
Approx. 66.4 cubic feet (1880 liters)
Weights
Curb Weight Est Min:
3750 lbs (1701 kg) (2.4L 2WD)
Curb Weight Est Max:
4400 lbs (1996 kg) (2.8L CRD 4WD)
Towing Capacity:
Up to 3500 lbs (1588 kg) (depending on engine and configuration)
🛡️ Safety Features
Ratings
NHTSA Frontal Driver 2004:
★★★★ (Four stars)
NHTSA Frontal Passenger 2004:
★★★★ (Four stars)
NHTSA Side Impact Front 2004:
★★★★★ (Five stars)
IIHS Offset Frontal 2004:
Good
Active Features
ABS:
Standard Anti-lock Braking System (4-wheel disc/drum configuration)
Traction Control:
Optional Traction Control System (TCS)
Electronic Stability:
Optional Electronic Stability Program (ESP) available on some later models
Passive Features
Airbags Front:
Standard front driver and passenger airbags
Airbags Side:
Optional side curtain airbags for front and rear passengers
Seat Belts:
3-point front seat belts with pretensioners, rear seat belts
Rollover Protection:
Reinforced roof structure and B-pillars designed to mitigate rollover risks
💡 Technology Features
Infotainment
Audio System:
AM/FM stereo with CD player, optional SiriusXM satellite radio, optional premium Infinity sound system.
Navigation:
Optional navigation system available on higher trim levels.
Driver Assistance
Cruise Control:
Standard or optional cruise control system.
Keyless Entry:
Optional keyless entry system with remote key fob.
Connectivity
Auxiliary Input:
Optional auxiliary audio input jack for connecting external media players.
Comfort Features
Climate Control:
Manual or optional automatic climate control.
🔧 Maintenance
Service Intervals
Oil Change Gas 2.4L:
Every 7,500 miles or 6 months, whichever comes first (under normal driving conditions)
Oil Change Gas 3.7L:
Every 7,500 miles or 6 months, whichever comes first (under normal driving conditions)
Oil Change Diesel 2.8L:
Every 7,500 miles or 6 months, whichever comes first (under normal driving conditions). Check manual for specific diesel oil change intervals.
Air Filter Replacement:
Inspect every 15,000 miles, replace as needed or at least every 30,000 miles.
Coolant Flush:
Every 60,000 miles or 5 years (Chrysler recommended HOAT coolant)
Transmission Fluid Change Auto:
Check every 30,000 miles, service as needed. Recommended flush/change around 60,000 miles.
Transmission Fluid Change Manual:
Check every 30,000 miles, recommended change around 60,000 miles.
Brake Fluid Flush:
Every 24-36 months or as specified by vehicle condition.
Fluid Specifications
Engine Oil Gas 2.4L:
SAE 5W-30 API SN/SM/SL (or equivalent)
Engine Oil Gas 3.7L:
SAE 5W-30 API SN/SM/SL (or equivalent)
Engine Oil Diesel 2.8L:
SAE 5W-40 API CJ-4/CI-4/CH-4 (or equivalent) - verify specific diesel oil requirement
Coolant:
Chrysler HOAT (Hybrid Organic Additive Technology) Antifreeze/Coolant (Blue) - Mopar Part # 68048553AA or equivalent
Transmission Fluid Auto 42Rle:
ATF+4 (Mopar Part # 05013457AA or equivalent)
Transmission Fluid Manual:
GL-4 SAE 75W-90 gear oil
Brake Fluid:
DOT 3 or DOT 4 hydraulic brake fluid
Known Issues
Crankshaft Position Sensor Failure:
Common failure leading to no-start or stalling issues, especially in hotter weather.
Radiator Leaks:
Plastic end tanks can degrade and leak over time, particularly at the hose connections.
Cv Joint Boots Failure:
Front CV joint boots are prone to tearing, leading to grease loss and eventual joint failure.
Rear Differential Leaks:
Leaking axle seals are a common concern.
Diesel Glow Plugs Failure:
For the 2.8L CRD, failing glow plugs can cause hard starting in cold weather.
Heater Control Valve:
The heater control valve can fail, leading to no heat or only partial heat output.
Power Steering Pump Noise:
Some models may experience whining noises from the power steering pump, often related to fluid level or pump wear.
📚 Vehicle History
Brand Heritage
Jeep Legacy:
Part of Chrysler's Jeep division, known for its extensive history of producing rugged, off-road capable vehicles since WWII.
Model Evolution
Kj Introduction:
The KJ Liberty replaced the Cherokee (XJ) in Jeep's lineup for North America, offering a more modern, unibody platform.
Kj Generation Timeline:
First generation (KJ) produced from 2002 to 2007. This manual covers the facelifted models from 2004 onwards.
Facelift 2004:
The 2004 model year saw a significant refresh, including updated styling (front and rear fascias), revised interior, and powertrain updates, including the introduction of the 3.7L V6 and the 2.8L CRD diesel.
Production
Manufacturing Location:
Toledo, Ohio, USA
🏆 Awards & Recognition
Recognitions
Jeep Liberty Kj Awards:
While specific awards for the 2004-2007 KJ Liberty are not widely publicized, the Jeep brand consistently receives recognition for its off-road capability and ruggedness. The KJ model was generally well-received for its utility and distinct styling within its segment.
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