Jeep LIBERTY KJ Service Repair Manual 2004-2007

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🏷️ Basic Information Identification Make: Jeep Model: Liberty Product Type: Service Repair Manual Codes Chassis Code: KJ 👋 Introduction Market Position Vehicle Segment: Compact SUV (Sport Utility Vehicle) Jeep Heritage...

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标签: 2004 2005 2006 2007 Car Cars Jeep LIBERTY KJ Misc

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Description

🏷️ Basic Information

Identification

Make:

Model:

Liberty

Product Type:

Service Repair Manual

Codes

Chassis Code:

👋 Introduction

Market Position

Vehicle Segment:

Compact SUV (Sport Utility Vehicle)

Jeep Heritage Integration:

Maintained Jeep's off-road capability in a more compact and urban-friendly package

Competitive Analysis

Key Competitors:

Ford Escape, Toyota RAV4, Honda CR-V, Nissan Xterra

Key Features

Design:

Boxy, upright styling characteristic of Jeep brand, available Freedom Top modular roof system

Drivetrain:

Available with Command-Trac or Selec-Trac NV242 full-time 4WD systems, rear-wheel drive also available

📋 Manual Details

Coverage Areas

Model Years Covered:

2004, 2005, 2006, 2007

Page Count

Estimated Page Count:

1500+

Manual Type

Type:

Workshop Service Repair Manual

Language

Language:

English

Format

Format:

Instant Download (Digital PDF)

📖 Manual Coverage

Systems Covered

Engine:

Complete overhaul, diagnosis, tuning, lubrication, cooling, fuel, exhaust, emission control systems

Transmission:

Automatic (42RLE) and Manual (NV1500, NV3550) transmission repair, overhaul, and service

Drivetrain:

4WD/AWD systems (Selec-Trac, Command-Trac), transfer case, drive shafts, CV joints, axles, differentials

Suspension:

Front and rear suspension components, steering system, shocks, struts, ball joints, bushings, alignment

Brakes:

Disc and drum brake systems, ABS, parking brake, hydraulic components, bleeding procedures

Electrical:

Complete wiring diagrams, lighting, ignition, starting, charging, battery, instruments, power accessories, body electronics, ECM/PCM diagnosis

Body:

Body panels, doors, windows, latches, locks, interior trim, seats, exterior trim, bumpers

HVAC:

Heating, ventilation, and air conditioning system diagnosis and repair

Chassis:

Frame, subframes, exhaust system, fuel tank and lines, cooling system components

Procedures Included

Maintenance:

Scheduled maintenance, fluid changes (oil, coolant, brake, transmission, transfer case, differential), filter replacement, tune-ups

Repair:

Engine component replacement (pistons, rods, bearings, heads, timing), transmission rebuilds, brake caliper/rotor replacement, suspension component replacement, electrical component repair

Troubleshooting:

Diagnostic flowcharts, symptom-based troubleshooting, common fault identification, OBD-II diagnostic procedures

Rebuilding:

Detailed instructions for engine and transmission rebuilding

Wiring:

Step-by-step re-wiring procedures, connector identification, circuit tracing

Technical Depth

Depth:

Comprehensive, covering basic maintenance to complete engine and transmission rebuilds, including advanced diagnostics and electrical troubleshooting

📊 Manual Specifications

File Format

File Type:

Searchable Text:

Print Quality

Printability:

High-resolution for clear printing

Binding Type

Binding Type:

N/A (Digital Download)

Paper Type

Paper Type:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Code 1:

2.4L DOHC I4 (4 Cylinder)

Engine Name 1:

PowerTech

Displacement 1:

2429 cc

Horsepower 1:

147 hp @ 5800 rpm

Torque 1:

165 lb-ft @ 4000 rpm

Optional Engine

Engine Code 2:

3.7L SOHC V6 (6 Cylinder)

Engine Name 2:

PowerTech

Displacement 2:

3701 cc

Horsepower 2:

205 hp @ 5800 rpm (early models) / 215 hp @ 5800 rpm (later models)

Torque 2:

235 lb-ft @ 4000 rpm (early models) / 236 lb-ft @ 4000 rpm (later models)

Fuel System

Fuel Delivery:

Sequential Multi-Port Fuel Injection (MPI)

Fuel Type:

Unleaded Gasoline

Engine Management

Engine Control Unit (ECU) / Powertrain Control Module (PCM)

🔧 Transmission

Standard

Transmission Type Standard:

4-speed Automatic (42RLE)

Optional

Transmission Type Optional:

5-speed Manual (NV1500 with 2.4L I4, NV3550 with 3.7L V6)

Features

Overdrive:

Yes (4-speed automatic)

Fluid Type

Atf Spec:

Chrysler ATF+4 (for 42RLE)

Manual Fluid Spec:

Mopar Manual Transmission Fluid (for NV1500/NV3550)

📐 Dimensions

Exterior

Length:

Approx. 174.4 inches

Width:

Approx. 72.4 inches

Height:

Approx. 67.4 inches

Wheelbase:

Approx. 104.7 inches

Interior

Passenger Volume:

Approx. 96.1 cubic feet

Cargo

Cargo Volume Behind Rear Seat:

Approx. 27.7 cubic feet

Cargo Volume With Rear Seat Folded:

Approx. 67.3 cubic feet

Weights

Curb Weight Min:

Approx. 3500 lbs

Curb Weight Max:

Approx. 4000 lbs

Towing Capacity:

Up to 3500 lbs (with V6 engine and proper towing package)

🛡️ Safety Features

Ratings

NHTSA Rollover Resistance:

4/5 stars (V6 4WD models)

IIHS Side Impact:

Acceptable

Active Features

Standard Anti-lock Braking System

Traction Control:

Available (ESP - Electronic Stability Program)

Passive Features

Airbags:

Front airbags, available front side-impact airbags

Seatbelts:

3-point front and rear seatbelts, pretensioners

💡 Technology Features

Infotainment

Audio System:

AM/FM stereo with CD player, optional Infinity speaker system, optional SiriusXM satellite radio

Navigation:

Optional factory navigation system

Driver Assistance

Cruise Control:

Standard

Rear Parking Assist:

Optional

Connectivity

Power Outlets:

12V auxiliary power outlets

Comfort Convenience

Power Windows Locks:

Available power windows and door locks

Remote Keyless Entry:

Available

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 7,500 miles or 6 months (synthetic blend)

Air Filter Replacement:

Every 30,000 miles or as needed based on inspection

Spark Plug Replacement I4:

Every 100,000 miles (use Champion or NGK copper plugs recommended by some sources)

Spark Plug Replacement V6:

Every 100,000 miles (use Champion or NGK copper plugs recommended by some sources)

Coolant Flush:

Every 5 years or 100,000 miles

Transmission Fluid Change:

Every 60,000 miles for normal service, 30,000 miles for severe service (42RLE)

Fluid Specifications

Engine Oil Capacity I4:

5 Quarts (4.7 Liters) with filter (5W-30 recommended)

Engine Oil Capacity V6:

5 Quarts (4.7 Liters) with filter (5W-30 recommended)

Coolant Type:

Mopar OAT (Orange) Antifreeze/Coolant 10 Year/150,000 Mile Formula (MS-98001) or equivalent HOAT

Brake Fluid Type:

DOT 3

Transfer Case Fluid Spec:

Mopar NV242 Transfer Case Fluid or equivalent (refer to manual for specifics)

Differential Fluid Spec Front:

API GL-5, SAE 75W-90 (non-synthetic or synthetic)

Differential Fluid Spec Rear:

API GL-5, SAE 75W-90 (non-synthetic or synthetic, check for limited-slip additive if applicable)

Known Issues

Common Issue 1:

Cracked cylinder heads on 3.7L V6 (especially early models, though often addressed via TSB or recalls)

Common Issue 2:

Front wheel bearing failure

Common Issue 3:

Rear differential leaks or noise

Common Issue 4:

CV joint and axle shaft wear

Common Issue 5:

Actuator issues for 4WD system

Common Issue 6:

Minor interior trim rattles or fitment issues

Preventative Maintenance

Importance Of 4Wd System Service:

Regularly servicing transfer case and differential fluids is crucial for longevity, especially for off-road use.

📚 Vehicle History

Brand Heritage

Jeep Legacy:

Part of Chrysler's Jeep division, known for ruggedness and off-road capability since WWII

Model Evolution

First Generation Kj:

Launched for the 2002 model year, replacing the Cherokee (XJ) in North America, positioned below the Grand Cherokee

Mid-Cycle Refresh:

Minor updates for the 2005 model year, including revised interior, updated engine options (especially for the V6), and potentially exterior styling tweaks

Production

Manufacturing Location:

Toledo, Ohio, USA

Production Years:

2002-2007

🏆 Awards & Recognition

Recognitions

Competent Off Roader:

Praised for maintaining Jeep's off-road heritage within its class

Ratings

Consumer Reports Ratings:

Varied depending on model year and specific issues, generally average to below average for reliability in later years.