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Jeep Liberty KJ 2002-2007 Service Repair Manual

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🏷️ Basic Information Identification Make: Jeep Model: Liberty Generation: KJ Model Years Covered: 2002, 2003, 2004, 2005, 2006, 2007 Codes Chassis Code: KJ 👋 Introduction Market Position Vehicle Segment: Compact...
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Jeep Liberty KJ 2002-2007 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Jeep
Model:
Liberty
Generation:
KJ
Model Years Covered:
2002, 2003, 2004, 2005, 2006, 2007
Codes
Chassis Code:
KJ
👋 Introduction
Market Position
Vehicle Segment:
Compact SUV
Target Audience:
Consumers seeking a capable, trail-ready, and practical compact SUV with Jeep's off-road heritage.
Competitive Analysis
Key Competitors:
Honda CR-V, Toyota RAV4, Ford Escape, Nissan Xterra, Suzuki Grand Vitara
Key Features
Jeep Heritage:
Off-road capability, available four-wheel drive, distinctive Jeep styling
Body Style:
5-door SUV, unibody construction
📋 Manual Details
Coverage Areas
Manual Type:
Service and Repair Manual
Language:
English
Format:
PDF
Page Count
Estimated Page Count:
Thousands of pages (typical for comprehensive factory service manuals)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine overhaul, cylinder head, block, pistons, crankshaft, camshaft, timing system, lubrication, cooling, intake and exhaust systems
Engine Performance:
Fuel injection, ignition system, emissions control, engine diagnostics, electronic engine controls (ECM/PCM)
Transmission Manual:
Service and repair of manual transmissions
Transmission Automatic:
Service and repair of automatic transmissions, including torque converter, valve body, planetary gears, and electronic controls
Drivetrain:
Four-wheel drive (4WD) system (Command-Trac, Selec-Trac), transfer case, drive shafts, U-joints, axles, differentials
Brakes:
Disc brake systems (front and rear), ABS (Anti-lock Braking System), parking brake, brake fluid, hydraulic lines, calipers, rotors, pads
Steering:
Power steering system, steering column, steering gear, tie rods, power steering pump, fluid
Suspension:
Front suspension (independent), rear suspension (solid axle), shock absorbers, springs, control arms, sway bars, bushings
Electrical System:
Battery, alternator, starter, wiring diagrams, fuses, relays, lighting (headlights, taillights, interior), horn, wipers, power windows, door locks
HVAC:
Heating, ventilation, and air conditioning system, refrigerant, compressor, evaporator, condenser, controls, blower motor
Body And Chassis:
Body panel repair, doors, hood, tailgate, bumpers, interior trim, frame, unibody construction
Body Electrical:
Body control module (BCM), power seats, power mirrors, interior lighting, keyless entry, security system
Safety Systems:
Airbag system, seat belt pre-tensioners, SRS (Supplemental Restraint System) diagnostics
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, tire rotation, brake inspections
Troubleshooting:
Diagnostic procedures, fault code interpretation, common problem diagnosis and repair
Repair And Rebuild:
Component removal, installation, and complete overhaul procedures for all major vehicle systems
Diagnostics:
Step-by-step diagnostic routines for electrical and mechanical issues, including sensor testing and actuator operation
Wiring Diagrams:
Detailed electrical wiring schematics for all vehicle systems, including component locations and connector pinouts
Specifications And Tolerances:
All critical torque values, clearances, and measurements required for accurate repair and assembly
Technical Depth
Depth Of Coverage:
Comprehensive, covering everything from basic fluid checks to complete engine and transmission rebuilds, suitable for professional technicians and advanced DIY enthusiasts
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text (typically)
Printability:
Printable (typically)
Print Quality
Image Resolution:
High resolution (for diagrams and photos)
Binding Type
Binding:
Not Applicable (Digital PDF)
Paper Type
Paper Quality:
Not Applicable (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Code:
2.4L DOHC (ED1)
Engine Displacement:
2351 cc (143.5 cu in)
Horsepower:
154 hp @ 6000 rpm (approx.)
Torque:
160 lb-ft @ 3800 rpm (approx.)
Bore X Stroke:
87.5 mm x 98.4 mm (approx.)
Compression Ratio:
9.4:1 (approx.)
Fuel System
Fuel Delivery:
Sequential Multi-Port Fuel Injection (MPI)
Fuel Type:
Unleaded gasoline
Performance
Engine Notes:
Commonly referred to as the 'World Engine' variant.
Optional Engine
Engine Code:
3.7L V6 (PowerTech)
Engine Displacement:
3701 cc (225.9 cu in)
Horsepower:
205 hp @ 5200 rpm (approx.)
Torque:
235 lb-ft @ 4000 rpm (approx.)
Fuel Delivery:
Sequential Multi-Port Fuel Injection (MPI)
🔧 Transmission
Standard
Transmission Type:
4-Speed Automatic Transmission (42RLE)
Optional
Transmission Type:
5-Speed Manual Transmission (NV1500)
Features
Drive System:
Available 2WD (RWD) or 4WD
4Wd Systems:
Command-Trac (part-time 4WD), Selec-Trac (full-time 4WD) depending on trim
📐 Dimensions
Exterior
Length:
175.1 in (4448 mm)
Width:
71.7 in (1821 mm)
Height:
69.9 in (1775 mm)
Wheelbase:
104.2 in (2647 mm)
Ground Clearance:
8.5 in (216 mm) (approx.)
Approach Angle:
37.4 degrees (approx.)
Departure Angle:
29.0 degrees (approx.)
Weights
Curb Weight:
3750 - 4100 lbs (1701 - 1860 kg) (depending on configuration)
Towing Capacity:
Up to 3500 lbs (1588 kg)
Gross Vehicle Weight Rating Gvwr:
5200 - 5300 lbs (2359 - 2404 kg)
Payload Capacity:
850 - 1000 lbs (386 - 454 kg)
🛡️ Safety Features
Ratings
NHTSA Frontal Crash Rating Driver:
4 Stars
NHTSA Frontal Crash Rating Passenger:
4 Stars
NHTSA Side Impact Crash Rating Front Seat:
5 Stars
NHTSA Side Impact Crash Rating Rear Seat:
5 Stars
IIHS Moderate Overlap Frontal Offset Rating:
Acceptable
IIHS Side Impact Rating:
Good
Active Features
ABS:
Standard (4-wheel disc brakes with ABS)
Traction Control:
Available (ESP - Electronic Stability Program on later models)
Passive Features
Airbags Front:
Standard dual front airbags
Airbags Side:
Available front side-impact airbags (optional)
Seatbelts:
3-point front and rear seat belts, front seat belt pretensioners
💡 Technology Features
Infotainment
Audio System:
Standard AM/FM radio with CD player. Optional premium audio systems, SiriusXM satellite radio, and in-dash CD changer available on higher trims.
Navigation:
Rarely offered, typically aftermarket solutions were used.
Driver Assistance
Cruise Control:
Standard
Rear Parking Assist:
Available (optional)
Connectivity
Auxiliary Input:
Not standard on early models, may be present on later or optional systems.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 - 7,500 miles (8,000 - 12,000 km) or 6 months, whichever comes first, depending on driving conditions.
Air Filter Replacement:
Every 15,000 - 30,000 miles (24,000 - 48,000 km)
Spark Plug Replacement:
2.4L: 100,000 miles; 3.7L: 30,000 - 100,000 miles (depending on plug type)
Coolant Flush:
Every 30,000 - 60,000 miles (48,000 - 96,000 km) or 2-4 years
Transmission Fluid Change:
Every 30,000 - 50,000 miles (48,000 - 80,000 km) for automatic, consult manual for manual transmission
Fluid Specifications
Engine Oil Type:
SAE 5W-30 (API SJ or higher) for 2.4L; SAE 5W-30 or 10W-30 for 3.7L (check owner's manual)
Engine Oil Capacity:
4.5 quarts (4.3 L) for 2.4L; 5.0 quarts (4.7 L) for 3.7L (with filter)
Coolant Type:
Chrysler OAT (Organic Acid Technology) or HOAT (Hybrid OAT) antifreeze/coolant, typically Mopar Antifreeze/Coolant (MS-9769 or MS-7170)
Transmission Fluid Type Auto:
ATF+4 (MS-9602) for 42RLE transmission
Power Steering Fluid Type:
Mopar Power Steering Fluid (MS-5901) or equivalent DEXRON III/VI
Brake Fluid Type:
DOT 3
Known Issues
Common Issues Engine:
Oil leaks (valve cover gaskets, oil pan gaskets), piston slap (early 3.7L models), potential catalytic converter issues.
Common Issues Transmission:
Slipping or harsh shifts in automatic transmissions, particularly with higher mileage. Manual transmission clutch wear.
Common Issues Suspension:
Worn ball joints and control arm bushings, often leading to clunking noises and steering wander. CV joint boot failure.
Common Issues Electrical:
Window regulator failures, power lock actuator issues, intermittent electrical gremlins, HVAC blower motor resistor failure.
Common Issues Body:
Rust on rocker panels, rear quarter panels, and tailgate, especially in areas with road salt.
📚 Vehicle History
Brand Heritage
Jeep Legacy:
Rooted in rugged off-road vehicles, Jeep has a long history of durability and capability.
Model Evolution
First Generation:
The KJ Liberty replaced the Cherokee (XJ) in Jeep's lineup in North America, offering a more modern and refined SUV experience while retaining off-road prowess. It shared its platform with the Dodge Nitro. The styling was boxy and utilitarian, characteristic of Jeep design.
Updates During Generation:
Minor updates included changes to grille design, interior materials, and feature availability across the model years. The introduction of the 3.7L V6 offered a more powerful option.
Production
Manufacturing Location:
Toledo, Ohio, USA
Production Years Global:
2001-2007 (KJ)
🏆 Awards & Recognition
Recognitions
Industry Recognition:
While not a recipient of major vehicle-specific awards, the Jeep Liberty KJ was praised for its off-road capability within its segment, appealing to traditional Jeep buyers.
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