Market Position:
The Jeep Wrangler (TJ) is a highly capable off-road vehicle known for its ruggedness and iconic design. This manual caters to owners and technicians focused on maintaining and repairing this specific generation.
Competitive Analysis:
Competitors in the compact SUV/off-road segment for 2000 included vehicles like the Toyota 4Runner, Nissan Xterra, and Land Rover Discovery. The Wrangler TJ distinguished itself with its pure off-road focus, solid front axle (on most models), and classic convertible body style.
Key Features:
Iconic Jeep styling, legendary off-road capability, available in 2-door and 4-door (Unlimited) configurations, robust drivetrain, and a focus on mechanical simplicity.
Systems Covered:
Engine, Transmission, Drivetrain, Suspension, Brakes, Steering, Electrical Systems, HVAC, Body and Chassis, Fuel System, Cooling System, Emissions Control, Diagnostic Procedures
Page Count:
Approximately 1500+
Manual Type:
Factory Service Manual / Workshop Manual
Engine Mechanical:
Complete overhaul procedures, component identification, timing specifications, torque values, internal component clearances
Engine Performance:
Fuel injection system diagnostics, ignition system troubleshooting, emission control system testing
Transmission Manual:
Removal, installation, clutch service, internal component inspection, gearshift linkage adjustment
Transmission Automatic:
Removal, installation, hydraulic system testing, valve body diagnostics, shift control mechanisms
Drivetrain:
Front and rear axle servicing, differential overhaul, propeller shaft maintenance, CV joint inspection and replacement
Suspension And Steering:
Front and rear suspension component replacement (shocks, springs, control arms), steering gear box overhaul, power steering system diagnosis, alignment specifications
Brakes:
Front and rear brake component replacement (pads, rotors, calipers), hydraulic system bleeding, ABS system troubleshooting, parking brake adjustment
Electrical System:
Comprehensive wiring diagrams, component testing, fuse and relay identification, starter and alternator service, battery diagnosis
HVAC:
Air conditioning system servicing, heater core replacement, blower motor diagnosis, refrigerant handling procedures
Body And Chassis:
Panel replacement, door and tailgate adjustments, interior trim removal, frame inspection
Maintenance:
Oil and filter changes, spark plug replacement, fluid level checks and top-offs, air filter replacement, belt inspection and replacement
Troubleshooting:
Diagnostic flowcharts for common problems, symptom-based troubleshooting guides, electrical circuit diagnosis
Repair:
Step-by-step instructions for component removal, disassembly, repair, reassembly, and installation
Diagnostics:
OBD-II diagnostic trouble codes (DTCs) interpretation, sensor testing, actuator testing
Depth Level:
Comprehensive (covering basic maintenance to full engine and transmission rebuilds)
Engine Code And Type:
4.0L (3952cc) OHV I6 (Power Tech)
Engine Bore X Stroke:
3.875 in x 3.562 in (98.4 mm x 90.5 mm)
Engine Compression Ratio:
8.7:1
Horsepower:
182 hp @ 4600 rpm
Torque:
220 lb-ft @ 3200 rpm
Fuel Delivery:
Multi-point Fuel Injection (MPI)
Fuel Type:
Unleaded gasoline, 87 octane (minimum)
Ignition Type:
Distributorless Ignition System (DIS) with coil-on-plug
Coolant Type:
Mopar Antifreeze/Coolant (HOAT) or equivalent (Green)
Oil Type:
SAE 10W-30 API Service SG, SH, SJ, or higher
Oil Capacity:
5.0 US quarts (4.7 liters) with filter
Transmission Type Standard:
NV3550 5-speed Manual Transmission
Transmission Type Optional:
42RLE 4-speed Automatic Transmission
Transfer Case:
NV241OR 'Off-Road' Command-Trac (2-speed part-time)
Manual Transmission Fluid
Mtf Spec:
API GL-3 or GL-4, SAE 75W-90
Automatic Transmission Fluid
Atf Spec:
Mopar ATF+4 (or ATF Type 7176) (Chrysler Specification)
Wheelbase:
93.4 inches (2372 mm)
Length:
151.3 inches (3843 mm)
Width:
66.5 inches (1689 mm)
Height:
70.2 inches (1783 mm)
Curb Weight Manual:
Approximately 3300-3500 lbs (1497-1588 kg)
Curb Weight Automatic:
Approximately 3400-3600 lbs (1542-1633 kg)
Gross Vehicle Weight Rating Gvwr:
Approximately 4500 lbs (2041 kg)
Standard Tire Size:
215/75R15
Wheel Bolt Pattern:
5x114.3 mm (5x4.5 inches)
NHTSA Driver Front Impact:
Not rated or N/A for this model year
NHTSA Passenger Front Impact:
Not rated or N/A for this model year
ABS:
Standard on front disc brakes, optional on rear drum brakes (depending on trim/package)
Airbags:
Driver and Passenger front airbags
Seat Belts:
Three-point front seat belts, lap belts in rear
Infotainment System:
Basic AM/FM stereo with cassette and/or CD player. Optional premium sound systems were available.
Speakers:
Typically 4 to 6 speakers
Driver Assistance Features:
Limited to ABS on select models. No advanced electronic driver assistance systems.
Connectivity Features:
No integrated Bluetooth or USB connectivity. Aftermarket solutions are common.
Engine Oil And Filter:
Every 3,000 to 7,500 miles (5,000 to 12,000 km), depending on oil type and driving conditions (refer to manual for specifics).
Air Filter Replacement:
Every 15,000 to 30,000 miles (24,000 to 48,000 km)
Spark Plug Replacement:
Every 30,000 to 100,000 miles (48,000 to 160,000 km), depending on spark plug type (standard vs. platinum/iridium).
Coolant Flush:
Every 30,000 to 50,000 miles (48,000 to 80,000 km) or 2-5 years
Transmission Fluid Change Manual:
Inspect at 30,000 miles, change as needed or every 60,000-100,000 miles
Transmission Fluid Change Automatic:
Every 30,000 to 60,000 miles (48,000 to 96,000 km) for severe use
Power Steering Fluid:
ATF+3 or ATF+4
Transfer Case Fluid:
NV241OR: Mopar NV241 Fluid or equivalent SAE 230 Gear Lubricant
Differential Fluid Front And Rear:
SAE 80W-90 GL-5 Hypoid Gear Lubricant (with or without limited-slip additive as required)
Known Issues:
Common issues can include leaks from the oil filter adapter, wear in the steering system components (tie rod ends, drag link), rear main seal leaks (especially on higher mileage 4.0L engines), radiator leaks, and occasional issues with the automatic transmission valve body. Rust can also be a concern on body panels and frame components, particularly in areas with harsh winters.
Brand Heritage:
Jeep has a storied history dating back to World War II, renowned for its go-anywhere, do-anything reputation. The Wrangler is the spiritual successor to the original Willys-Overland military jeep.
Model Evolution Tj:
The TJ generation (1997-2006) marked a significant evolution from the YJ, notably returning to the iconic round headlights and introducing a coil-spring suspension system (four-link front and rear) for improved on-road manners while retaining legendary off-road capability. The 2000 model year is part of the early to mid-production run of the TJ.
Manufacturing Location:
Toledo, Ohio, USA