Positioning:
The Jeep Wrangler (JK) is an iconic off-road vehicle renowned for its capability and rugged design. This manual targets owners and professional technicians seeking authoritative repair and maintenance data.
Competitors Covered:
While the Wrangler is in a class of its own for off-road focus, this manual provides the detail necessary to maintain and repair it against any other rugged SUV or off-road vehicle.
Off Road Focus:
Detailed information on robust suspension, 4x4 systems, and durable powertrain components specifically designed for off-road use.
Ease Of Maintenance:
Provides the necessary procedures and specifications to perform regular maintenance and common repairs, enhancing vehicle longevity and owner satisfaction.
Technical Accuracy:
Directly sourced from Jeep factory documentation, ensuring accuracy and completeness for all repair and diagnostic procedures.
General Coverage:
Comprehensive service and repair for Jeep Wrangler JK models 2007-2009.
Mechanical Coverage:
Engine, drivetrain, suspension, steering, brakes, exhaust, fuel system.
Electrical Coverage:
Wiring diagrams, lighting, ignition, charging system, accessories, body control module (BCM).
Body Coverage:
Body panel repair, doors, windows, interior trim, convertible top.
Estimated Page Count:
~2000-3000 (typical for comprehensive factory service manuals of this era, exact count varies)
Type:
Factory Service Manual (FSM) / Repair Manual
Format:
Digital (PDF) - searchable, printable
Powertrain:
Engine overhaul, cooling system, lubrication system, fuel delivery, exhaust system, ignition system, starting system, charging system.
Drivetrain:
Transfer case operation and repair, axle servicing (front and rear), propeller shafts, CV joints.
Chassis:
Front and rear suspension systems, steering system, power steering, wheel bearings, brake system (front and rear disc brakes, ABS).
Electrical And Electronics:
Battery, alternator, starter, fuses, relays, lighting (headlamps, taillamps, interior), power windows, power locks, horn, wipers, climate control electronics, instrument cluster, powertrain control module (PCM) diagnostics.
Body And Interior:
Bumpers, fenders, hood, doors, tailgate, side panels, interior trim panels, seats, convertible top mechanisms, glass replacement.
Maintenance:
Oil change, fluid checks and changes, filter replacements, spark plug replacement, belt inspection and replacement, brake pad replacement, tire rotation.
Diagnostics:
Troubleshooting flowcharts, symptom-based diagnostics, diagnostic trouble codes (DTCs), OBD-II testing.
Repair:
Component removal and installation, overhaul procedures for major assemblies, seal and gasket replacement, wiring harness repair.
Specifications:
Torque specifications, fluid capacities, diagnostic parameters, alignment specifications, engine timing.
Depth:
Full factory service level, covering everything from routine maintenance to complete engine and transmission rebuilds, advanced electrical diagnostics, and structural repairs.
Engine Code And Description:
3.8L V6 (2007-2009) - PowerTech Engine (Engine Code EKG)
Horsepower:
202 hp @ 5200 rpm (approximate)
Torque:
237 lb-ft @ 4000 rpm (approximate)
Bore X Stroke:
3.92 x 3.56 in (100 x 90.5 mm)
Induction:
Sequential Multi-Port Fuel Injection (MPI)
Fuel Type:
Unleaded gasoline, 87 octane recommended
Coolant Type:
Mopar Antifreeze/Coolant (OAT) - Pink (Chrysler)
Oil Type:
SAE 5W-30 Synthetic Motor Oil
Oil Capacity:
5.0 US quarts (4.7 liters) with filter change
ECU Type:
Chrysler SBEC/NGC PCM (Powertrain Control Module)
Transmission Type:
6-speed Manual Transmission (NSG370)
Transmission Type:
4-speed Automatic Transmission (42RLE)
Manual Transmission Fluid:
API GL-3 or GL-4 (SAE 75W-90 Gear Oil)
Automatic Transmission Fluid:
Mopar ATF+4 (MS-9602)
Transfer Case Model:
NV241G for 2-Door, NV241OR (Rock-Trac) for Rubicon
Transfer Case Fluid:
Mopar NV241 Transfer Case Fluid or equivalent (typically Dexron III/Mercon equivalent for NV241G, specific fluid for Rock-Trac)
Wheelbase 2 Door:
95.4 inches (2423 mm)
Wheelbase 4 Door Unlimited:
116 inches (2946 mm)
Length 2 Door:
160.9 inches (4087 mm)
Length 4 Door Unlimited:
183.4 inches (4658 mm)
Width Without Doors:
73.9 inches (1877 mm)
Height To Soft Top:
70.9 inches (1801 mm)
Curb Weight 2 Door:
4,077 lbs (1849 kg)
Curb Weight 4 Door Unlimited:
4,553 lbs (2065 kg)
Towing Capacity 2 Door:
2,000 lbs (907 kg)
Towing Capacity 4 Door Unlimited:
3,500 lbs (1588 kg)
Payload Capacity 2 Door:
850 lbs (386 kg)
Payload Capacity 4 Door Unlimited:
1,100 lbs (499 kg)
Standard Wheel Size:
17-inch aluminum alloy
Standard Tire Size:
P255/75R17 OWL (On/Off-Road, White Lettered)
Bolt Pattern:
5x5 inches (127 mm)
NHTSA Rollover Rating 2 Door:
4 stars (out of 5)
NHTSA Rollover Rating 4 Door:
5 stars (out of 5)
ABS:
Standard Anti-lock Braking System (ABS)
Traction Control:
Standard Traction Control System (TCS)
Electronic Stability Control:
Standard Electronic Stability Control (ESC) with Roll Mitigation
Airbags:
Driver and front passenger airbags, optional side curtain airbags for Unlimited models.
Seat Belts:
3-point seat belts with pretensioners.
Body Structure:
Reinforced safety cage construction.
Infotainment System:
Base Uconnect systems with CD/MP3 player, optional navigation, satellite radio, and Bluetooth connectivity.
Speaker System:
Standard 6-speaker system, optional Infinity premium audio.
Basic Features:
Cruise control, tilt steering wheel.
Auxiliary Input:
Standard auxiliary audio input jack.
Remote Keyless Entry:
Optional feature on some trims.
Oil And Filter Change:
Every 6,000 miles or 6 months, whichever comes first.
Engine Air Filter Replacement:
Every 15,000 miles or 12 months, or as needed based on conditions.
Cabin Air Filter Replacement:
Every 15,000 miles or 12 months.
Spark Plug Replacement:
Every 100,000 miles (for original equipment platinum or iridium plugs).
Transmission Fluid Change Auto:
Every 60,000 miles or as needed.
Transmission Fluid Change Manual:
Every 60,000 miles or as needed.
Transfer Case Fluid Change:
Every 60,000 miles or as needed.
Brake Fluid Change:
Every 30,000 miles or 24 months.
Coolant Capacity:
Approximately 10.0 US quarts (9.5 liters)
Power Steering Fluid Type:
Mopar Power Steering Fluid or equivalent (Dexron III/Mercon equivalent may be applicable, check specific vehicle for certainty)
Common Issues 3.8L V6:
Lifter tick/noise, potential oil leaks from valve cover gaskets, throttle body issues.
Common Issues Transfer Case:
Issues with 4WD engagement on some models, potential leaks from seals.
Common Issues Suspension:
Worn ball joints and control arm bushings due to off-road use.
Common Issues Electrical:
Water intrusion affecting electronics (especially with aftermarket modifications or heavily used vehicles), clock spring issues.
Jeep Legacy:
Jeep has a storied history of producing rugged, go-anywhere vehicles dating back to its military origins in World War II.
Jk Generation Intro:
The JK generation marked a significant redesign for the Wrangler, introducing a wider track, longer wheelbase options (Unlimited), and a more refined interior, while retaining its core off-road DNA.
Jk Body Styles:
Available in 2-door (Wrangler) and 4-door (Wrangler Unlimited) configurations.
Jk Trim Levels Common:
Sport, Sahara, Rubicon.
Manufacturing Plant:
Toledo North Assembly, Toledo, Ohio, USA.
Off Road Acclaim:
Consistently recognized by off-road enthusiasts and publications for its unmatched capability and customization potential.
Consumer Reports Reliability:
Reliability ratings vary by year and specific components; this manual is crucial for addressing potential issues.
Manual Certification:
Factory original documentation ensures adherence to all OEM standards and procedures.