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Jeep Wrangler 2007-2009 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Jeep Model: Wrangler Codes Chassis Code: JK 👋 Introduction Market Position Segment: Compact/Mid-size SUV, Off-road Vehicle Competitive Analysis Key Competitors: Toyota FJ Cruiser, Nissan Xterra,...
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Jeep Wrangler 2007-2009 Factory Service Repair Manual
🏷️ Basic Information
Identification
Make:
Jeep
Model:
Wrangler
Codes
Chassis Code:
JK
👋 Introduction
Market Position
Segment:
Compact/Mid-size SUV, Off-road Vehicle
Competitive Analysis
Key Competitors:
Toyota FJ Cruiser, Nissan Xterra, Suzuki Grand Vitara
Key Features
Off Road Capability:
Renowned for its off-road prowess with solid axles, robust 4x4 systems, and high ground clearance.
Convertibility:
Iconic removable doors, roof panels (hardtop or soft top), and fold-down windshield options.
📋 Manual Details
Coverage Areas
Model Years:
2007, 2008, 2009
Manual Type
Type:
Factory Service Manual
Language
Language:
English
Format
Format:
Digital Download (PDF)
📖 Manual Coverage
Systems Covered
Mechanical:
Engine, Transmission (Manual & Automatic), Drivetrain, Axles, Suspension, Steering, Brakes, Exhaust
Electrical:
Ignition, Charging System, Starting System, Lighting, Instrumentation, Power Distribution, Powertrain Control Modules (PCM), Body Control Modules (BCM), Body Electrical Systems (Wipers, Horn, etc.)
Chassis And Body:
Frame, Body Panels, Doors, Hood, Liftgate, Interior Trim, Seats, HVAC System, Exterior Trim
Procedures Included
Maintenance:
Fluid Changes, Filter Replacements, Lubrication, Spark Plug Replacement, Belt Inspection/Replacement
Diagnostics:
Troubleshooting guides, Diagnostic Trouble Codes (DTCs), Circuit diagrams, Symptom-based diagnostics
Repair:
Component removal and installation, Engine overhaul, Transmission overhaul, Brake system repair, Suspension component replacement, Electrical component repair
Body And Trim:
Removal and installation of bumpers, fenders, doors, hardtop/soft top components, interior panels, seats, and trim pieces.
HVAC:
Diagnosis and repair of air conditioning system, heater core replacement, blower motor service, and blend door actuator diagnosis.
Wiring Diagrams:
Detailed electrical schematics for all vehicle systems, including power distribution, grounds, and component connections.
Technical Depth
Depth:
Comprehensive (from basic maintenance to complete engine and transmission rebuilds, including wiring diagrams and specifications)
Diagnostic Tools:
Information on using diagnostic scan tools (e.g., DRB III or equivalent aftermarket tools) for retrieving DTCs and monitoring live data.
Manual Type
Sections:
Includes General Information, Maintenance, Engine, Transmission, Drivetrain, Suspension, Steering, Brakes, Body, HVAC, Electrical, and Troubleshooting sections.
📊 Manual Specifications
File Format
Quality:
High-resolution, searchable PDF with clear graphics and text
Print Quality
Recommendation:
Optimized for digital viewing and selective printing
Binding Type
Type:
N/A (Digital Download)
Paper Type
Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Name:
3.8L V6 (EGH)
Performance
Horsepower:
202 hp @ 5200 rpm
Torque:
235 lb-ft @ 4000 rpm
Fuel System
Induction:
Sequential Multi-Port Fuel Injection (MPI)
Fuel Type:
Unleaded gasoline, 87 octane minimum recommended
Engine Management
ECU Type:
Jeep Powertrain Control Module (PCM)
Engine Components
Bore X Stroke:
3.92 in x 3.37 in
Compression Ratio:
9.1:1
Block Material:
Cast Iron
Head Material:
Aluminum
Cooling System
Coolant Type:
Mopar OAT (Organic Additive Technology) Antifreeze/Coolant (50/50 mix with distilled water)
Lubrication
Oil Type:
SAE 5W-30 Synthetic
Oil Capacity:
5.0 US quarts (4.7 L) with filter
Ignition
Spark Plugs:
Champion Copper Plus (e.g., CHT101) or equivalent
🔧 Transmission
Standard
Transmission Type:
NSG 370 6-Speed Manual Transmission
Optional
Transmission Type:
NAG1 (W5A580) 5-Speed Automatic Transmission
Features
Transfer Case:
NV241OR 'Off-Road' Command-Trac (2-speed, part-time 4WD with 4:1 low-range ratio)
Manual Fluid
Fluid Type:
Chrysler spec MS-9224 (or equivalent GL-4 manual transmission fluid)
Automatic Fluid
Fluid Type:
Mopar ATF+4 (or equivalent)
📐 Dimensions
Exterior
Wheelbase:
95.4 inches (2423 mm) for 2-door / 116.0 inches (2946 mm) for 4-door Unlimited
Overall Length:
169.4 inches (4303 mm) for 2-door / 191.5 inches (4864 mm) for 4-door Unlimited
Ground Clearance:
10.5 inches (267 mm)
Weights
Curb Weight:
Approx. 3900-4100 lbs (1769-1860 kg) depending on configuration
🛡️ Safety Features
Ratings
NHTSA Front Impact:
4 Stars (Driver & Passenger)
NHTSA Side Impact:
5 Stars (Front & Rear Seats)
Active Features
Traction Control:
Electronic Stability Control (ESC) with Trailer Sway Control (TSC)
Braking:
4-wheel Anti-lock Braking System (ABS), Electronic Brake-force Distribution (EBD), Brake Assist (BA)
Passive Features
Airbags:
Front Advanced Driver and Passenger Airbags, Optional Side Curtain Airbags (later models)
Seat Belts:
3-point seat belts with pretensioners and load limiters
💡 Technology Features
Infotainment
Audio System:
Available Uconnect Multimedia Center with SiriusXM Satellite Radio, CD/DVD Player, MP3 Connectivity, and optional Navigation.
Driver Assistance
Visibility:
Optional fog lamps, available rear backup camera (on higher trims/later models).
Connectivity
Auxiliary Input:
Standard auxiliary audio input jack
🔧 Maintenance
Service Intervals
Oil Change:
Every 6,000 miles (9,600 km) or 6 months, whichever comes first
Tire Rotation:
Every 6,000 miles (9,600 km)
Engine Air Filter:
Inspect every 15,000 miles (24,000 km), replace as needed
Spark Plugs:
Replace every 100,000 miles (160,000 km) (copper plugs - check manual for specific interval)
Fluid Specifications
Brake Fluid:
DOT 3
Power Steering Fluid:
ATF+4 (Mopar power steering fluid or equivalent)
Known Issues
Common Problems:
Death Wobble (typically requires steering stabilizer, alignment, and sometimes component replacement), Clutch wear (manual transmission), Oil filter housing leaks, Wiper motor failure, EVAP system leaks (Check Engine Light)
📚 Vehicle History
Brand Heritage
Legacy:
Continuation of the legendary Jeep lineage, dating back to its military origins in WWII.
Model Evolution
Generation:
JK Generation (2007-2018)
Key Changes 2007:
Introduction of the JK generation, featuring a complete redesign with a coil-spring suspension, wider track, and modern interior amenities.
Production
Manufacturing Plant:
Toledo Complex, Toledo, Ohio, USA
🏆 Awards & Recognition
Recognitions
Off Road Awards:
Consistently recognized by off-road enthusiasts and publications for its class-leading capability.
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