Jeep Wrangler 1999 Factory Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Jeep Model: Wrangler Year: 1999 Chassis Code: TJ 👋 Introduction Market Position Segment: Compact SUV / Off-Road Vehicle Target Audience: Jeep Wrangler owners, DIY enthusiasts,...

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Description

🏷️ Basic Information

Identification

Make:

Model:

Wrangler

Year:

Chassis Code:

👋 Introduction

Market Position

Segment:

Compact SUV / Off-Road Vehicle

Target Audience:

Jeep Wrangler owners, DIY enthusiasts, professional mechanics.

Competitive Analysis

Competitors 1999:

Toyota 4Runner, Ford Explorer, Chevrolet Blazer, Nissan Pathfinder.

Key Differentiator:

Legendary off-road capability, rugged construction, iconic design.

Key Features

Vehicle Philosophy:

Built for adventure and off-road performance, robust and utilitarian.

Manual Value Proposition:

Inexpensive way to keep the vehicle working properly, empowers owners with knowledge for maintenance and repair.

📋 Manual Details

Coverage Areas

Manual Type:

Factory Workshop Service Repair Manual

Language:

English

Format:

Compatible Os:

Win/Mac

Delivery Method:

Instant Download

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Complete disassembly, inspection, repair, and reassembly of engine components.

Cooling System:

Radiator, water pump, thermostat, hoses, fan clutch, coolant specifications, troubleshooting.

Fuel System:

Fuel pump, fuel injectors, fuel tank, fuel filter, fuel pressure testing, evaporative emission control.

Ignition System:

Spark plugs, ignition coils, distributor (if applicable), timing, troubleshooting.

Charging System:

Alternator, battery, voltage regulator, testing and repair procedures.

Starting System:

Starter motor, starter solenoid, troubleshooting and replacement.

Emission Control Systems:

Catalytic converter, oxygen sensors, EGR system, charcoal canister, troubleshooting and diagnosis.

Transmission Manual:

Manual transaxle removal, disassembly, repair, and reassembly, fluid specifications, clutch system.

Transmission Automatic:

Automatic transaxle removal, overhaul, fluid type and capacity, troubleshooting.

Drive Shaft:

Front and rear drive shaft removal, U-joints, balancing.

Axles:

Front and rear axle beam, differential case, axle shafts, seals, fluid specifications, hub maintenance.

Suspension Front:

Front suspension system, control arms, ball joints, tie rod ends, springs, shock absorbers, wheel alignment.

Suspension Rear:

Rear suspension system, leaf springs, shock absorbers, rear axle beam, alignment.

Steering System:

Steering column, steering gear, power steering pump, hoses, fluid specifications, troubleshooting.

Brake System:

Front and rear brakes, master cylinder, brake booster, calipers, rotors, drums, parking brake, brake fluid specifications, bleeding procedures.

Wheel And Tire System:

Tire pressure, rotation, wheel balancing, lug nut torque specifications, bolt patterns.

Wiper And Washer System:

Wiper motor, washer pump, nozzles, linkage, reservoir, troubleshooting.

Lighting System:

Headlamps, taillamps, turn signals, interior lighting, bulb replacement.

Audio And Visual System:

Radio receiver, speakers, antenna, wiring.

Air Conditioning System:

Compressor, condenser, evaporator, blower motor, refrigerant, system operation and troubleshooting.

Heater And Air Conditioner:

Heater core, climate controls, blower assembly.

Supplemental Restraint System:

Airbag system components, sensors, SRS warning light, safety precautions.

Body Repair:

Fender panels, doors, bumpers, hood, tailgate, glass, weatherstripping, structural repairs.

Instrument Panel:

Gauges, warning lights, switches, trim removal.

Wiring Diagrams:

Detailed electrical schematics for all vehicle systems.

Procedures Included

Maintenance:

Oil changes, filter replacements, fluid checks and top-offs, lubrication points.

Troubleshooting:

Diagnostic procedures for common and uncommon vehicle issues, symptom-based troubleshooting guides.

Repair:

Step-by-step instructions for component removal, repair, and installation.

Diagnostics:

Information on diagnostic trouble codes (DTCs) and scan tool usage.

Torque Specifications:

Precise torque values for critical fasteners throughout the vehicle.

Special Tools:

Identification and usage of specialized tools required for certain procedures.

Technical Depth

Depth:

Comprehensive coverage from basic maintenance to complete engine and transmission overhauls.

Detail Level:

Detailed illustrations, exploded views, and step-by-step instructions.

📊 Manual Specifications

File Format

File Type:

Searchability:

Searchable text content for quick information retrieval.

Print Quality

Printability:

Printable pages for use in a workshop environment.

Binding Type

Binding:

Digital (PDF) - No physical binding.

Paper Type

Paper:

Digital (PDF) - Not applicable.

⚙️ Engine Specifications

Primary Engine

Engine Code Base:

2.5L (AMC 150) Inline-4

Displacement Base:

2.5 Liters (150 cubic inches)

Horsepower Base:

Approx. 117 hp @ 4700 rpm

Torque Base:

Approx. 135 lb-ft @ 3500 rpm

Optional Engine

Engine Code Optional:

4.0L (AMC 242) Inline-6

Displacement Optional:

4.0 Liters (242 cubic inches)

Horsepower Optional:

Approx. 182 hp @ 4600 rpm

Torque Optional:

Approx. 220 lb-ft @ 3200 rpm

Fuel System

Fuel Delivery:

Multi-port Fuel Injection (MPI)

Fuel Type:

Unleaded Gasoline (87 Octane recommended)

🔧 Transmission

Standard

Transmission Type Standard:

5-Speed Manual (NV3550 or AX-15 depending on build date)

Optional

Transmission Type Optional:

4-Speed Automatic (42RLE)

Features

Transfer Case:

Command-Trac NV231 (Part-time, 2WD/4WD High/4WD Low) or optional Select-Trac (Full-time 4WD option available)

📐 Dimensions

Exterior

Wheelbase:

93.4 inches

Length:

151.3 inches

Width:

66.5 inches

Height:

67.4 inches

Weights

Curb Weight Min:

Approx. 3100 lbs

Curb Weight Max:

Approx. 3400 lbs

Gross Vehicle Weight Rating:

Approx. 4600 lbs

🛡️ Safety Features

Ratings

NHTSA Rollover Rating 2000:

3 out of 5 stars (may vary by configuration)

Active Features

Available on rear wheels only (standard on some trims/optional)

Passive Features

Airbags:

Driver and Passenger airbags (standard)

💡 Technology Features

Infotainment

Audio System:

AM/FM stereo with cassette player, optional CD player.

Speakers:

Standard 2-speaker or optional 4-speaker system.

Driver Assistance

Rear-wheel ABS available.

Connectivity

Connectivity Features:

Basic, no advanced connectivity or Bluetooth available.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 3,000 miles or 3 months, whichever comes first (severe service) / 7,500 miles or 6 months (normal service, consult manual for specifics).

Tire Rotation Interval:

Every 6,000-7,500 miles

Transmission Fluid Change:

Automatic: Every 30,000-60,000 miles (consult manual) / Manual: Check level periodically, change fluid as needed.

Coolant Flush:

Every 30,000 miles or 2 years

Fluid Specifications

Engine Oil Type:

API SG/SH, SAE 10W-30 (check manual for specific viscosity by temperature)

Engine Oil Capacity:

4.0L I6: 5 US quarts (with filter) / 2.5L I4: 5 US quarts (with filter)

Coolant Type:

Mopar Antifreeze/Coolant (Green, Ethylene Glycol based)

Transmission Fluid Type Auto:

ATF+4 (or equivalent)

Transmission Fluid Type Manual:

API GL-3 or GL-4, SAE 75W-90 Gear Lubricant (check manual for specific recommendations)

Transfer Case Fluid:

Mopar NV231/NP231 transfer case fluid or equivalent (check manual)

Differential Fluid:

API GL-5, SAE 80W-90 Gear Lubricant (consider limited-slip additive if equipped)

Brake Fluid Type:

DOT 3

Power Steering Fluid:

Mopar Power Steering Fluid or Dexron III ATF

Known Issues

Common Issues 1999 Wrangler:

Cracked exhaust manifolds (especially 4.0L), front axle U-joint wear, steering stabilizer issues, minor oil leaks, rear main seal leaks, clutch issues (manual).

📚 Vehicle History

Brand Heritage

Jeep Legacy:

Descended from military Jeeps of WWII, known for unparalleled off-road capability.

Model Evolution

Wrangler Tj Introduction:

Introduced for the 1997 model year, replacing the YJ. TJ featured a significant redesign including coil spring suspension.

1999 Updates:

Minor refinements for the 1999 model year, potential package updates or feature availability changes.

Production

Assembly Plant:

Toledo, Ohio, USA

🏆 Awards & Recognition

Recognitions

Off Road Recognition:

Consistently ranked highly by off-road publications for its capability and modular design.