Jeep WRANGLER 2002 Service Repair Manual

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🏷️ Basic Information Identification Make: Jeep Model: Wrangler Year: 2002 Generation Generation Code: TJ Codes Chassis Code: TJ 👋 Introduction Market Position Segment: Compact, body-on-frame SUV, off-road focused Competitive Analysis...

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类型: Car

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标签: 2002 Car Cars Jeep WRANGLER

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Description

🏷️ Basic Information

Identification

Make:

Model:

Wrangler

Year:

Generation

Generation Code:

Codes

Chassis Code:

👋 Introduction

Market Position

Segment:

Compact, body-on-frame SUV, off-road focused

Competitive Analysis

Competitors:

Land Rover Defender (older generations), Toyota Land Cruiser (older generations), Suzuki Samurai

Key Features

Off Road Capability:

Renowned for its legendary off-road prowess with solid front and rear axles, high ground clearance, and robust four-wheel-drive systems.

Convertibility:

Removable doors, top, and windshield offer an open-air driving experience.

Simplicity And Durability:

Known for its rugged construction and relatively simple mechanical design.

📋 Manual Details

Coverage Areas

Primary Coverage:

Comprehensive Service and Repair

Secondary Coverage:

Diagnostics, Troubleshooting, Maintenance, Overhaul

Page Count

Estimated Pages:

Thousands (typical for comprehensive factory service manuals)

Manual Type

Type:

Service and Repair Manual

Language

Language:

English

Format

Format:

Likely Digital (PDF) or Printed

📖 Manual Coverage

Systems Covered

Powertrain:

Engine (overhaul, rebuilding, performance), Transmission (removal, installation, in-car servicing), Drivetrain

Chassis:

Front End Alignment, Suspension, Brakes, Steering

Electrical:

Complete Wiring Diagrams, Diagnostic Trouble Tree Charts, Computer Diagnostics

Body And Comfort:

Air Conditioning Service and Capacities, Bodywork

Procedures Included

Maintenance:

Routine maintenance, fluid changes, filter replacements

Repair:

Step-by-step repair procedures for all major components

Diagnostics:

Troubleshooting and diagnostics, computer diagnostic trouble tree charts

Rebuilding:

Engine overhaul and rebuilding

Technical Depth

Depth:

Detailed, including illustrations, diagrams, depth illustrations, and technical specifications

Accessibility:

Suitable for individuals with basic mechanical knowledge

📊 Manual Specifications

File Format

Digital Format:

Likely searchable PDF with bookmarking capabilities

Print Quality

Print Quality:

High-resolution for clear diagrams and illustrations

Binding Type

Binding Type:

Spiral-bound or perfect-bound for printed versions, facilitating lay-flat use

Paper Type

Paper Type:

Durable, high-quality paper suitable for workshop environments (for printed versions)

⚙️ Engine Specifications

Primary Engine

Engine Code And Type:

4.0L Inline 6-cylinder (I6) OHV, known as the 'Power Tech' engine.

Engine Displacement:

3956 cc (241.4 cubic inches)

Engine Bore X Stroke:

3.88 in x 3.56 in (98.5 mm x 90.5 mm)

Engine Compression Ratio:

8.8:1

Performance

Horsepower:

190 hp @ 4,750 rpm (approximate for 4.0L)

Torque:

235 lb-ft @ 3,200 rpm (approximate for 4.0L)

Fuel System

Fuel Delivery:

Multi-point Fuel Injection (MPI)

Fuel Type:

Unleaded Gasoline

Engine Codes

Engine Codes:

ERH (4.0L)

Firing Orders

Firing Order:

1-5-3-6-2-4

🔧 Transmission

Standard

Transmission Type:

6-speed manual transmission (NV3550)

Optional

Transmission Type:

4-speed automatic transmission (42RLE)

Features

Transfer Case:

Selec-Trac NV242 (full-time 4WD capable) or Command-Trac NV231 (part-time 4WD)

Fluid Specifications

Manual Transmission Fluid:

Mopar Manual Transmission Lubricant (or equivalent meeting MS-9224 specification)

Automatic Transmission Fluid:

ATF+4 (Chrysler spec MS-9602)

📐 Dimensions

Exterior

Wheelbase:

93.4 inches (2372 mm)

Length:

153.3 inches (3894 mm)

Width:

66.7 inches (1694 mm)

Height:

71.6 inches (1819 mm)

Ground Clearance:

8.5 inches (216 mm) minimum

Weights

Curb Weight:

Approximately 3,200 - 3,500 lbs (1451 - 1588 kg), depending on configuration

🛡️ Safety Features

Ratings

NHTSA Rollover Rating:

4 out of 5 stars (for 2-door models)

Active Features

Braking System:

Front disc, rear drum brakes (standard); Optional front and rear disc brakes

Anti-lock Braking System (ABS) available, typically on front wheels, optional on rear wheels

Passive Features

Airbags:

Driver and passenger front airbags

💡 Technology Features

Infotainment

Audio System:

Basic AM/FM stereo with CD player, optional premium audio, and Infinity speakers.

Driver Assistance

None:

No significant electronic driver assistance features typical of modern vehicles.

Connectivity

Connectivity Options:

Limited to basic audio inputs, no Bluetooth or USB connectivity.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 3,000-5,000 miles (4,800-8,000 km) or 6 months, depending on driving conditions and oil type.

Engine Coolant Flush:

Every 30,000 miles (48,000 km) or 2 years

Transmission Fluid Change:

Automatic: Every 30,000-60,000 miles (48,000-96,000 km). Manual: As needed, check for leaks.

Fluid Specifications

Engine Oil Type:

SAE 10W-30 (API certified)

Engine Oil Capacity:

6 US quarts (5.7 Liters) with filter

Coolant Type:

Chrysler (Mopar) HOAT (Hybrid Organic Acid Technology) Antifreeze/Coolant, Blue

Brake Fluid Type:

DOT 3

Known Issues

Common Wear Items:

U-joints, ball joints, track bar bushings, oil filter adapter seal leaks, differential seals.

Engine Specific:

The 4.0L inline-6 is generally very robust. Potential issues can include rear main seal leaks, oil filter adapter seal leaks, and occasional exhaust manifold cracks on older models.

Transmission Specific:

Manual transmissions can experience clutch wear. Automatic transmissions (42RLE) can develop internal issues with higher mileage.

📚 Vehicle History

Brand Heritage

Jeep Legacy:

Traces its lineage back to the Willys MB military Jeep of World War II, known for ruggedness and off-road capability.

Model Evolution

Tj Generation Introduction:

The TJ Wrangler generation was introduced for the 1997 model year, marking a significant departure from the YJ generation with the return to round headlights and coil springs for the suspension.

Production

Production Period:

The TJ Wrangler was produced from 1997 to 2006.

Manufacturing Location:

Toledo, Ohio, USA

🏆 Awards & Recognition

Recognitions

Off Road Accolades:

Consistently ranked among the top off-road vehicles by automotive publications and enthusiast groups.