Jeep Wrangler 2016 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Jeep Model: Wrangler Year: 2016 Codes Chassis Code: JK 👋 Introduction Market Position Segment: Compact SUV / Off-Road Vehicle Key Selling Proposition: Unmatched off-road capability,...

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Description

🏷️ Basic Information

Identification

Make:

Model:

Wrangler

Year:

Codes

Chassis Code:

👋 Introduction

Market Position

Segment:

Compact SUV / Off-Road Vehicle

Key Selling Proposition:

Unmatched off-road capability, iconic design, open-air driving experience.

Competitive Analysis

Primary Competitors:

Toyota Tacoma (off-road variants), Land Rover Defender (older generations), Ford Bronco (earlier generations)

Key Features

Off Road Systems:

Command-Trac NV241 GII (2-speed) or Rock-Trac NV241 DHD (4-door models) transfer case, Dana 44 axles, electronic locking differentials (Rubicon), sway bar disconnect (Rubicon).

Body Styles:

2-door (Wrangler) and 4-door (Wrangler Unlimited)

Convertible Options:

Removable doors, removable roof panels (Freedom Top), folding windshield.

📋 Manual Details

Coverage Areas

Markets Covered:

North America, Global

Page Count

Estimated Pages:

2000+

Manual Type

Type:

Factory Service Manual / Workshop Manual

Language

Language:

English

Format

Format:

Digital Download (PDF)

📖 Manual Coverage

Systems Covered

Powertrain:

Engine, Transmission, Transfer Case, Driveline

Chassis:

Suspension, Steering, Brakes, Wheels, Tires

Electrical:

Body Control Module (BCM), Powertrain Control Module (PCM), Lighting, Audio, HVAC, Instrumentation, Security

Body And Interior:

Body Panels, Doors, Seats, Upholstery, Glass, Convertible Top Systems

Procedures Included

Maintenance:

Scheduled Maintenance, Fluid Changes, Filter Replacements, Lubrication

Troubleshooting:

Diagnostic Trouble Codes (DTCs), Symptom-Based Diagnostics, Electrical Schematics Interpretation

Repair:

Component Removal and Installation, Major Component Overhaul, Specific Component Repair Procedures

Diagnostics:

Scan Tool Operation, Live Data Analysis, Component Testing

Technical Depth

Depth:

Comprehensive: From basic fluid checks to complete engine and transmission rebuilds, electrical system diagnostics, and body repair.

📊 Manual Specifications

File Format

File Type:

Searchability:

Fully searchable text content

Print Quality

Print Capability:

Printable on demand

Binding Type

Binding For Digital:

N/A (Digital Download)

Paper Type

Paper Type For Digital:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Code:

3.6L Pentastar V6 (ERB)

Engine Type:

Naturally Aspirated V6, Aluminum Block and Heads

Displacement:

3.6 Liters (3604 cc)

Bore X Stroke:

96.0 mm x 83.0 mm

Compression Ratio:

10.5:1

Performance

Horsepower:

285 hp @ 6400 rpm

Torque:

260 lb-ft @ 4800 rpm

Fuel System

Fuel Delivery:

Sequential Multi-Port Fuel Injection (MPFI)

Fuel Type:

Unleaded Gasoline (87 Octane Recommended)

Engine Controls

ECM Type:

Powertrain Control Module (PCM) - NGC (Next Generation Controller) platform

🔧 Transmission

Standard

Transmission Type:

6-speed Manual (NSG 370)

Optional

Transmission Type:

5-speed Automatic (W5A580)

Features

Manual Gear Ratios:

1st: 4.46, 2nd: 2.46, 3rd: 1.77, 4th: 1.37, 5th: 1.00, 6th: 0.81, Reverse: 4.12

Automatic Gear Ratios:

1st: 3.58, 2nd: 2.37, 3rd: 1.57, 4th: 1.16, 5th: 0.87, Reverse: 3.15

Fluid Specifications

Manual Transmission Fluid:

Mopar Manual Transmission Lubricant (MS-9070) or equivalent SAE 75W-90 Synthetic

Automatic Transmission Fluid:

Mopar ATF+4 (MS-9602) or equivalent

📐 Dimensions

Exterior

Wheelbase 2 Door:

95.4 inches (2423 mm)

Wheelbase 4 Door:

116.0 inches (2946 mm)

Length 2 Door:

160.0 inches (4064 mm)

Length 4 Door:

179.2 inches (4552 mm)

Width Without Doors:

73.7 inches (1872 mm)

Height To Hardtop:

72.1 inches (1831 mm)

Ground Clearance:

Up to 10.2 inches (259 mm) depending on trim and tires

Weights

Curb Weight 2 Door:

4,079 lbs (1850 kg)

Curb Weight 4 Door:

4,447 lbs (2017 kg)

Cargo

Cargo Volume Behind Rear Seat 4 Door:

31.5 cu ft (892 L)

Max Cargo Volume 4 Door:

70.6 cu ft (2000 L)

🛡️ Safety Features

Ratings

NHTSA Rollover Resistance 2 Door:

4/5 Stars

NHTSA Rollover Resistance 4 Door:

5/5 Stars

Active Features

Electronic Stability Control:

Standard (ESC)

Traction Control:

Standard (TC)

Hill Start Assist:

Standard

Hill Descent Control:

Standard (on Rubicon)

Passive Features

Airbags:

Front airbags, Side curtain airbags (standard on 4-door, optional on 2-door)

Seatbelts:

3-point front and rear seat belts

Child Seat Anchors:

LATCH system

💡 Technology Features

Infotainment

Infotainment System Options:

Uconnect 130 (AM/FM/CD/MP3), Uconnect 200 (6.5-inch touchscreen with navigation), Uconnect 430 (6.5-inch touchscreen with SiriusXM).

Bluetooth Connectivity:

Available via Uconnect systems

Usb Ports:

Available

Driver Assistance

Rear Backup Camera:

Available

Parking Sensors:

Available (rear)

Connectivity

Siriusxm Satellite Radio:

Available

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 10,000 miles or 12 months, whichever comes first (synthetic oil recommended).

Tire Rotation Interval:

Every 7,500 miles or 6 months.

Engine Air Filter Replacement:

Inspect every 15,000 miles, replace as needed or every 30,000 miles.

Cabin Air Filter Replacement:

Replace every 15,000 miles or 12 months.

Fluid Specifications

Engine Oil Specification:

SAE 0W-20 Synthetic (API SN certified)

Engine Oil Capacity:

6.9 US quarts (6.5 Liters) with filter

Coolant Specification:

Mopar OAT (Organic Additive Technology) Antifreeze/Coolant, HOAT formulation (MS-9769 or equivalent), 50/50 mix with distilled water.

Brake Fluid Specification:

DOT 3 or DOT 4

Known Issues

Common Wear Item:

Clutch wear (manual transmission), brake pads/rotors (especially under heavy use), ball joints, tie rod ends.

Potential Electrical:

Water intrusion into electrical connectors (e.g., BCM), intermittent power loss due to wiring harness issues, HVAC blower motor failures.

Powertrain Concerns:

Oil cooler line leaks (Pentastar engine), transfer case actuator issues (less common on manual models).

📚 Vehicle History

Brand Heritage

Brand Origin:

Jeep brand originated from Willys-Overland for military use in WWII.

Model Evolution

Generation Jk Debut:

2016 Model Year Updates:

Minor styling tweaks, improved interior materials, introduction of some new tech features.

Production

Production Plant:

Toledo Complex, Ohio, USA

🏆 Awards & Recognition

Recognitions

Off Road Awards:

Consistently recognized as a leader in off-road capability by automotive publications.

Segment Awards:

Often cited for its iconic styling and durability.