1999 Jeep WRANGLER (TJ) Electronic Service Repair Manual

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🏷️ Basic Information Identification Make: Jeep Model: Wrangler Generation: TJ Year: 1999 Codes Chassis Code: TJ 👋 Introduction Market Position Vehicle Class: Compact SUV / Off-Road Vehicle Target Audience: Off-road...

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标签: 1999 Car Cars Jeep Misc WRANGLER (TJ)

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Description

🏷️ Basic Information

Identification

Make:

Model:

Wrangler

Generation:

Year:

Codes

Chassis Code:

👋 Introduction

Market Position

Vehicle Class:

Compact SUV / Off-Road Vehicle

Target Audience:

Off-road enthusiasts, recreational users, Jeep owners seeking self-sufficiency

Competitive Analysis

Key Competitors:

Toyota Land Cruiser (FJ40/60/80 series), Ford Bronco, Land Rover Defender (early models)

Key Features

Distinctive Features:

Solid front and rear axles, removable doors and top, short wheelbase, iconic Jeep styling, legendary off-road capability

Manual Value Proposition:

Enables owners to perform factory-level maintenance and repairs, saving costs and extending vehicle lifespan

📋 Manual Details

Coverage Areas

Manual Title:

1999 Jeep WRANGLER (TJ) Electronic Service Repair Manual

Primary Coverage:

Complete Service and Repair

Secondary Coverage:

Lubrication and Maintenance

Page Count

Estimated Page Count:

Extensive (typical factory service manuals for this era are 1000+ pages)

Manual Type

Manual Type:

Electronic Service Repair Manual (ESRM)

Language

Language:

English

Format

Format:

Electronic (likely PDF or proprietary software format)

📖 Manual Coverage

Systems Covered

Engine Service:

Diagnosis, overhaul, component replacement, timing, emissions

Transmission Service:

Manual (AX-5, NV3550) and Automatic (32RH) diagnosis, repair, fluid services

Driveline And Axles:

Front and rear differentials, axle shafts, universal joints, NV231 transfer case

Suspension System:

Front and rear solid axles, leaf springs, shock absorbers, steering linkage

Brake System:

Front disc, rear drum brakes, hydraulic system, parking brake

Clutch System:

Clutch assembly, pressure plate, release bearing, hydraulic master and slave cylinders

Cooling System:

Radiator, water pump, thermostat, coolant, fan clutch

Electrical System:

Battery, charging system, starting system, ignition system, lighting, instruments, body electrical

Fuel System:

Fuel tank, pump, filter, injectors, pressure regulation

Exhaust System:

Manifolds, catalytic converter, muffler, pipes

Heating And Air Conditioning:

HVAC system components, refrigerant service, diagnosis

Body And Frame:

Body panels, doors, hood, windshield, chassis, structural components

Steering System:

Steering column, steering gear, power steering pump, hoses

Procedures Included

Maintenance Procedures:

Scheduled maintenance, fluid changes, filter replacements, inspections

Diagnostic Procedures:

Troubleshooting guides, symptom-based diagnosis, fault code interpretation (OBD-II)

Repair Procedures:

Step-by-step instructions for component removal, disassembly, repair, and reassembly

Adjustment Procedures:

Alignment specifications, brake adjustments, clutch adjustments

Torque Specifications:

Detailed torque values for all fasteners

Wiring Diagrams:

Comprehensive electrical schematics for all systems

Technical Depth

Depth Level:

Factory-level technical information

Diagnostic Tools:

Information on using diagnostic scanners and specialized tools

Specifications Data:

All essential technical data, including dimensions, tolerances, clearances, and fluid capacities

📊 Manual Specifications

File Format

File Type:

Likely PDF (searchable text and high-resolution images)

Print Quality

Image Resolution:

High-resolution, suitable for printing detailed diagrams

Text Clarity:

Clear and legible text for easy reading and understanding

Binding Type

Binding Method:

N/A (Electronic Format)

Paper Type

Paper Quality:

N/A (Electronic Format)

⚙️ Engine Specifications

Primary Engine

Engine Code And Type:

4.0L Inline-6 (OHV) - High Output (likely VIN 'S')

Displacement:

242 cubic inches (3952 cc)

Bore X Stroke:

3.88 in x 3.57 in (98.5 mm x 90.6 mm)

Compression Ratio:

8.75:1

Horsepower:

182 hp @ 4600 rpm

Torque:

220 lb-ft @ 3200 rpm

Valve Train:

Overhead Valve (OHV), 12 valves (2 per cylinder), Pushrod actuated

Fuel System

Fuel Delivery:

Multi-Port Fuel Injection (MPI)

Fuel Type:

Unleaded Gasoline (87 octane minimum recommended)

Engine Management

ECU Type:

Chrysler Powertrain Control Module (PCM)

🔧 Transmission

Standard

Transmission Type Standard:

5-speed Manual (AX-5 or NV3550 depending on build date/configuration)

Optional

Transmission Type Optional:

3-speed Automatic (32RH)

Features

Transfer Case:

NV231 Command-Trac (2WD High, 4WD High, Neutral, 4WD Low)

Fluid Specifications

Manual Transmission Fluid:

Mopar Manual Transmission Lubricant (or equivalent API GL-3/GL-4, SAE 75W-90)

Automatic Transmission Fluid:

Mopar ATF+4 (or equivalent Chrysler MS-9602 specification)

📐 Dimensions

Exterior

Wheelbase:

93.4 inches (2372 mm)

Length:

151.4 inches (3845 mm)

Width:

66.7 inches (1694 mm)

Height:

71.5 inches (1816 mm) (with soft top)

Weights

Curb Weight:

Approx. 3,000 - 3,300 lbs (1360 - 1497 kg) depending on configuration

Gross Vehicle Weight Rating:

Approx. 4,400 lbs (1996 kg)

Tires And Wheels

Standard Tire Size:

215/75R15

Optional Tire Size:

31x10.5R15 (with fender flares)

Wheel Bolt Pattern:

5 x 4.5 inches (5 x 114.3 mm)

🛡️ Safety Features

Ratings

NHTSA Front Impact Rating:

Not explicitly rated or poor performance due to age and design focus

IIHS Crash Test Results:

Limited data, generally considered less safe than modern vehicles

Active Features

Anti Lock Brakes:

Optional (Rear-wheel ABS typically standard on Sport models, 4-wheel optional)

Passive Features

Airbags:

Driver and Passenger front airbags

Seat Belts:

3-point front seat belts, lap belts in rear

💡 Technology Features

Infotainment

Audio System:

Basic AM/FM stereo with cassette player, optional CD player

Speaker Configuration:

Typically 4 speakers (dash and roll bar)

Driver Assistance

Cruise Control:

Optional

Connectivity

Auxiliary Input:

None standard (aftermarket solutions available)

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 3,000 - 5,000 miles or 3-6 months (depending on oil type and driving conditions)

Transmission Fluid Interval:

Every 30,000 - 50,000 miles (manual & auto)

Coolant Flush Interval:

Every 30,000 - 50,000 miles or 2-3 years

Spark Plug Replacement:

Approx. 100,000 miles (if using platinum or iridium plugs)

Fluid Specifications

Engine Oil Type Capacity:

5W-30 (conventional or synthetic), 5.0 quarts (4.7 liters) with filter change

Coolant Type Capacity:

Chrysler/Mopar OAT (Orange) or HOAT (Orange/Pink) Antifreeze, 10.5 quarts (9.9 liters)

Brake Fluid Type:

DOT 3

Known Issues

Common Wear Items:

Clutch components (especially hydraulic), U-joints, exhaust system corrosion, leaf spring bushings, water pump, radiator, steering linkage wear

Engine Specific Concerns:

Oil filter adapter O-rings can leak, occasional head gasket concerns on early 4.0L engines (less common on 1999 models)

Transmission Concerns:

AX-5 can be less robust for heavy off-roading; NV3550 is generally more durable. Automatic transmission cooler lines can corrode.

📚 Vehicle History

Brand Heritage

Jeep Legacy:

Jeep has a long-standing reputation for ruggedness and off-road prowess, dating back to WWII.

Model Evolution

Wrangler Lineage:

The TJ generation (1997-2006) replaced the YJ and marked a return to coil springs for improved ride comfort and articulation, while retaining the solid axles.

Production

Manufacturing Location:

Toledo, Ohio, USA

Production Period:

1997-2006 (TJ generation)

🏆 Awards & Recognition

Recognitions

Off Road Acclaim:

Consistently recognized as one of the most capable off-road vehicles available.

Ratings

Consumer Reports Historical Rating:

Variable, often cited for reliability concerns but praised for capability.