Jeep WRANGLER 2002 TJ Parts Catalog

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🏷️ Basic Information Identification Make: Jeep Model: Wrangler Year: 2002 Chassis Code: TJ Product Type: Parts Catalog Codes Product Name Code: JEEP_WRANGLER_2002_TJ_PARTS_CATALOG 👋 Introduction Market Position Jeep Wrangler Tj Significance:...

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标签: 2002 Car Cars Jeep Wrangler WRANGLER TJ

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Description

🏷️ Basic Information

Identification

Make:

Model:

Wrangler

Year:

Chassis Code:

Product Type:

Parts Catalog

Codes

Product Name Code:

JEEP_WRANGLER_2002_TJ_PARTS_CATALOG

👋 Introduction

Market Position

Jeep Wrangler Tj Significance:

The TJ generation is highly regarded for its blend of modern comfort and classic Jeep off-road capability, featuring coil spring suspension for the first time.

Competitive Analysis

Segment:

Compact SUV / Off-road focused vehicle

Competitors 2002:

Toyota Tacoma (4x4), Ford Ranger (4x4), Chevrolet S-10 (4x4), Nissan Xterra

Key Features

Off Road Prowess:

Renowned for its exceptional off-road capabilities, including solid axles, ample ground clearance, and short wheelbase.

Iconic Design:

Retains the classic Jeep seven-slot grille, round headlights, and upright stance.

Convertibility:

Available with removable doors, windshield, and soft top or hardtop options, offering an open-air experience.

Coil Spring Suspension:

Introduced with four-wheel coil spring suspension, significantly improving ride quality and articulation over leaf springs.

📋 Manual Details

Coverage Areas

Overall Coverage:

Comprehensive parts identification for all major vehicle systems

Page Count

Estimated Pages:

Varies by edition, typically several hundred pages for a complete catalog

Manual Type

Type:

Parts Catalog

Language

Language:

English

Format

Format:

Digital (likely PDF)

📖 Manual Coverage

Systems Covered

Engine:

Engine components, cooling system, fuel system, exhaust system

Transmission:

Manual and automatic transmission components, transfer case

Drivetrain:

Axles, differentials, driveshafts, hubs

Suspension:

Front and rear suspension components, springs, shocks, control arms

Steering:

Steering gear, tie rods, steering column components

Brakes:

Brake system components, calipers, rotors, master cylinder, lines

Electrical:

Wiring harnesses, fuses, relays, lighting, ignition system components

Body:

Body panels, doors, fenders, hood, windshield, soft top/hard top components

Interior:

Seating, dashboard components, trim pieces, carpet

Heating Ventilation Air Conditioning:

HVAC system components, blower motor, evaporator, heater core

Wheels Tires:

Wheel and tire related hardware, lug nuts, valve stems

Procedures Included

Part Identification:

Accurate identification of specific part numbers for ordering and replacement

Assembly Disassembly:

Illustrations showing how components are assembled and disassembled for part context

Schematic Diagrams:

Exploded views and diagrams of component groups

Technical Depth

Depth:

Detailed part numbering for OEM replacement parts, covering all variations and options

📊 Manual Specifications

File Format

File Type:

Portable Document Format (PDF)

Searchability:

Typically includes searchable text for efficient part number lookup

Image Quality:

High-resolution diagrams and illustrations for clear part identification

Print Quality

Print Readability:

Designed for clear printing, ensuring legibility of part numbers and diagrams

Binding Type

Binding Type:

Not applicable for digital format; for printed versions, expect coil or perfect binding.

Paper Type

Paper Quality:

Not applicable for digital format; for printed versions, expect durable, coated paper.

⚙️ Engine Specifications

Primary Engine

Engine Code:

3.7L V6 ( anggaran)

Engine Name:

Jeep PowerTech 3.7L V6

Displacement:

3.7 Liters / 226.4 cubic inches

Configuration:

Overhead Valve (OHV), 12 Valves, 2 Valves per Cylinder

Horsepower:

Approx. 210 hp @ 5200 rpm

Torque:

Approx. 235 lb-ft @ 4000 rpm

Bore X Stroke:

3.70 in x 3.38 in (94.0 mm x 85.8 mm)

Compression Ratio:

9.6:1

Performance

Fuel Type:

Unleaded Regular Gasoline

Fuel System

Fuel Delivery:

Sequential Multi-Port Fuel Injection (MPI)

Fuel Tank Capacity:

15.0 US gallons (56.8 L)

Engine Variants

Optional Engine 2002:

4.0L AMC 242 I6 (PowerTech Inline-6)

Optional Engine 2002

Optional Engine Code:

Optional Engine Displacement:

4.0 Liters / 242 cubic inches

Optional Engine Horsepower:

Approx. 190 hp @ 4600 rpm

Optional Engine Torque:

Approx. 235 lb-ft @ 3200 rpm

🔧 Transmission

Standard

Transmission Type:

6-Speed Manual Transmission (NV3550)

Optional

Transmission Type:

4-Speed Automatic Transmission (42RLE)

Features

Transfer Case:

Command-Trac NV241 Rock-Trac (optional on Rubicon)

Transfer Case Low Range Ratio:

2.72:1 (Command-Trac), 4.0:1 (Rock-Trac)

Fluid Specifications

Manual Transmission Fluid:

API GL-3 or GL-4, SAE 75W-90 synthetic gear oil (e.g., Mopar NV3550 gear oil or equivalent)

Automatic Transmission Fluid:

ATF+4 (MS-9602) (e.g., Mopar ATF+4 or equivalent)

📐 Dimensions

Exterior

Wheelbase:

93.4 inches (2372 mm)

Length:

151.3 inches (3843 mm)

Width Without Doors:

66.5 inches (1689 mm)

Height:

71.1 inches (1806 mm)

Ground Clearance Front Axle:

10.2 inches (259 mm)

Approach Angle:

47.2 degrees

Departure Angle:

34.1 degrees

Breakover Angle:

22.4 degrees

Weights

Curb Weight:

Approx. 3,500 - 3,800 lbs (1588 - 1724 kg), varies by configuration

Gross Vehicle Weight Rating Gvwr:

Approx. 4,600 - 4,800 lbs (2087 - 2177 kg)

Towing Capacity:

2,000 lbs (907 kg)

Payload Capacity:

Approx. 800 - 1000 lbs (363 - 454 kg)

🛡️ Safety Features

Ratings

NHTSA Front Impact:

Not rated for this era of vehicle by NHTSA in the modern comprehensive format. Early testing indicated potential for improvement.

IIHS Ratings:

IIHS provided 'Good' ratings in frontal offset crash tests for some model years, but this was before more stringent testing protocols.

Active Features

Anti Lock Braking System ABS:

Standard on all 2002 TJ models

Traction Control:

Optional on some models

Passive Features

Airbags:

Driver and Passenger Frontal Airbags

Seat Belts:

3-point front seat belts with pretensioners, 2-point rear seat belts

Rollover Protection:

Factory-installed sport bar/roll cage integrated into the body structure

💡 Technology Features

Infotainment

Audio System:

Standard AM/FM stereo with cassette player. Optional CD player, and upgraded speaker systems.

Display:

Basic dashboard gauges and indicator lights.

Driver Assistance

Cruise Control:

Optional on most trims

Connectivity

Auxiliary Inputs:

Not standard. Aftermarket solutions often available.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 3,000-7,500 miles (4,800-12,000 km) or 6-12 months, depending on driving conditions and oil type used. Consult Owner's Manual.

Engine Air Filter Replacement:

Every 15,000-30,000 miles (24,000-48,000 km) or as needed based on inspection and driving environment.

Spark Plug Replacement:

4.0L I6: approx. 100,000 miles (160,000 km). 3.7L V6: approx. 60,000-100,000 miles (96,000-160,000 km) for platinum/iridium plugs.

Coolant Flush Interval:

Every 30,000-60,000 miles (48,000-96,000 km) or 2-4 years.

Fluid Specifications

Engine Oil Capacity:

4.0L I6: 5 quarts (4.7L) with filter. 3.7L V6: 5.5 quarts (5.2L) with filter.

Engine Oil Viscosity:

SAE 5W-30 (recommended for most conditions). Consult manual for variations.

Coolant Type:

Chrysler/Mopar HOAT (Hybrid Organic Acid Technology) Antifreeze/Coolant, 50/50 mix with distilled water.

Brake Fluid Type:

DOT 3

Known Issues

Common Wear Items:

Brake pads and rotors, clutch components (manual), ball joints, tie rod ends, universal joints in driveshafts, exhaust system components.

Common Tj Problems:

Radiator leaks (plastic tanks), heater core leaks, water pump leaks, PCM failures, oil filter adapter housing leaks, rear main seal leaks (4.0L I6), transmission synchro wear (NV3550 manual).

Part Number Example

Example Air Filter Pn:

Refer to catalog for specific PN based on engine and build date. Likely in the range of 53003751 or similar.

Example Oil Filter Pn:

For 4.0L I6: PH2 / Mopar MO-090. For 3.7L V6: PH16 / Mopar MO-349.

📚 Vehicle History

Brand Heritage

Jeep Legacy:

Jeep has a rich history dating back to World War II with the iconic Willys MB, establishing a reputation for ruggedness and off-road capability.

Model Evolution

Cj To Yj To Tj:

The TJ generation, introduced for the 1997 model year, replaced the YJ. It marked a significant shift with the adoption of coil springs, distinguishing it from the leaf-sprung YJ and continuing the legacy of the CJ series.

Production

Tj Production Years:

1997-2006

Manufacturing Plant:

Toledo North Assembly Plant, Toledo, Ohio, USA

Trim Levels 2002

Available Trims:

SE, X, Sport, Sahara, Rubicon