Jeep Wrangler TJ 2004 All Service Repair Manual

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🏷️ Basic Information Identification Make: Jeep Model: Wrangler Model Generation: TJ Year: 2004 Codes Chassis Code: TJ 👋 Introduction Market Position Positioning: Essential diagnostic and repair resource for Jeep Wrangler...

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类型: Car

斯库: 454047

标签: 2004 Car Cars Jeep Misc Wrangler TJ

产品多属性

Description

🏷️ Basic Information

Identification

Make:

Model:

Wrangler

Model Generation:

Year:

Codes

Chassis Code:

👋 Introduction

Market Position

Positioning:

Essential diagnostic and repair resource for Jeep Wrangler TJ owners and independent mechanics.

Competitive Analysis

Value Proposition:

Provides detailed, manufacturer-level information often unavailable in generic Haynes or Chilton manuals, enabling DIY repairs and informed service decisions.

Key Features

Diy Focus:

Empowers owners to perform a wide range of maintenance and repair tasks, saving on labor costs and ensuring quality.

Professional Diagnostics:

Contains the technical data and procedures used by dealership technicians.

📋 Manual Details

Coverage Areas

All Service Repair:

Page Count

Estimated Pages:

1000+

Manual Type

Type:

Service and Repair Manual

Language

Language:

English

Format

Format:

Downloadable Digital Format (PDF)

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Complete

Engine Management:

Complete

Transmission Manual:

Complete

Transmission Automatic:

Complete

Drivetrain 4Wd:

Complete

Suspension:

Complete

Steering:

Complete

Brakes:

Complete

Electrical System:

Complete

Body And Chassis:

Complete

HVAC:

Complete

Restraints Safety:

Complete

Procedures Included

Routine Maintenance:

Included

Troubleshooting Diagnostics:

Included

Component Repair Rebuild:

Included

Component Replacement:

Included

Wiring Diagrams:

Included

Torque Specifications:

Included

Technical Depth

Depth:

Comprehensive (from basic service to full overhaul)

📊 Manual Specifications

File Format

File Type:

Searchable Text:

Print Quality

Printability:

High (Designed for printing)

Binding Type

Binding:

N/A (Digital Download)

Paper Type

Paper:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Option 1:

4.0L Inline 6-Cylinder (242 cu in)

Engine Code 1:

Engine Displacement 1:

3952 cc

Engine Bore Stroke 1:

3.88 x 3.41 inches (98.5 x 86.7 mm)

Engine Compression Ratio 1:

8.8:1

Engine Horsepower 1:

190 hp @ 4600 RPM

Engine Torque 1:

235 lb-ft @ 3200 RPM

Fuel System

Fuel Delivery 1:

Sequential Multi-Port Fuel Injection (MPI)

Fuel Type 1:

Unleaded Gasoline (87 Octane Recommended)

Engine Option 2

Engine Option 2:

2.4L 4-Cylinder (148 cu in) (Less Common for 2004 TJ)

Engine Code 2:

Engine Displacement 2

Engine Displacement 2:

2412 cc

Engine Horsepower 2

Engine Horsepower 2:

108 hp @ 4800 RPM

Engine Torque 2

Engine Torque 2:

135 lb-ft @ 3200 RPM

🔧 Transmission

Standard Transmission

Transmission Type 1:

NV3550 5-Speed Manual

Optional Transmission

Transmission Type 2:

42RLE 4-Speed Automatic

Features

Transfer Case 1:

NV231J (Command-Trac 2-speed, part-time 4WD)

Transfer Case Gear Ratios:

2.72:1 (Low Range)

Fluid Specifications

Manual Transmission Fluid:

Mopar Manual Transmission Lubricant (or equivalent MS-9224 specification)

Automatic Transmission Fluid:

ATF+4 (MS-9602 specification)

📐 Dimensions

Exterior

Wheelbase:

93.4 inches (2372 mm)

Length:

151.9 inches (3858 mm)

Width:

66.5 inches (1689 mm)

Height:

73.7 inches (1872 mm) (Soft Top)

Ground Clearance:

8.5 inches (216 mm) (approximate, varies with tire size)

Weights

Curb Weight:

3,480 - 3,700 lbs (1578 - 1678 kg) (approximate, depending on configuration)

Gross Vehicle Weight Rating Gvwr:

4,700 lbs (2132 kg)

🛡️ Safety Features

Ratings

NHTSA Rollover Rating:

3 Stars

Active Features

Standard on front disc/rear drum brakes

Passive Features

Airbags:

Driver and Passenger Frontal Airbags

Seat Belts:

3-point front seat belts with pretensioners, rear lap and shoulder belts

💡 Technology Features

Infotainment

Radio Options:

AM/FM/CD player, optional Infinity speaker system.

Driver Assistance

Driver Assistance Features:

None standard in 2004 (focus on core off-road capability).

Connectivity

Connectivity Options:

None standard (auxiliary input jacks may be present on some aftermarket head units).

🔧 Maintenance

Service Intervals

Oil Change Interval Synthetic:

7,500 miles (12,000 km) or 6 months

Oil Change Interval Conventional:

5,000 miles (8,000 km) or 6 months

Air Filter Replacement:

Every 15,000 miles (24,000 km) or annually, or more often in dusty conditions

Spark Plug Replacement:

100,000 miles (160,000 km) (if equipped with original NGK iridium plugs)

Coolant Flush:

Every 5 years or 100,000 miles (160,000 km)

Fluid Specifications

Engine Oil Spec 4.0L:

SAE 10W-30 (API Service SJ or higher)

Coolant Type:

Mopar Antifreeze/Coolant (HOAT) or equivalent

Fluid Capacities

Engine Oil Capacity 4.0L:

5 Quarts (4.7 Liters) with filter change

Coolant Capacity:

9.5 Quarts (9.0 Liters)

Known Issues

Common Issue 1:

Cracking exhaust manifolds (especially on 4.0L engines).

Common Issue 2:

Death Wobble (shimmy or violent shaking of the steering wheel at certain speeds, often due to worn suspension components).

Common Issue 3:

Actuator failures in HVAC controls.

Common Issue 4:

Radiator leaks and frequent overheating.

Common Issue 5:

Oil filter adapter housing leaks.

📚 Vehicle History

Brand Heritage

Jeep Legacy:

Rooted in military utility vehicles, Jeep has a long history of rugged, off-road capable vehicles.

Model Evolution

Tj Introduction:

The TJ Wrangler was introduced for the 1997 model year, representing a significant redesign from the YJ, returning to round headlights and coil springs on all four corners.

Tj Generations:

The TJ generation ran from 1997 to 2006, with minor updates and the introduction of the powerful 4.0L inline-six as a mainstay.

Production

Manufacturing Location:

Toledo, Ohio, USA

Production Period:

1997-2006

🏆 Awards & Recognition

Recognitions

Off Road Capability:

Consistently praised in automotive press for its class-leading off-road prowess and iconic design.

Ratings

Consumer Reports Rating:

Varies by model year and specific report, but generally recognized for durability in its segment.

Certifications

Emissions Certification:

EPA compliant for 2004 model year emissions standards.