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Jeep Wrangler TJ 2000 Service Repair Workshop Manual

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$16.99
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🏷️ Basic Information Identification Make: Jeep Model: Wrangler Generation: TJ Year: 2000 Codes Chassis Code: TJ 👋 Introduction Market Position Vehicle Segment: Compact SUV, Off-Road Vehicle Target Audience: Off-road enthusiasts,...
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Jeep Wrangler TJ 2000 Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
Jeep
Model:
Wrangler
Generation:
TJ
Year:
2000
Codes
Chassis Code:
TJ
👋 Introduction
Market Position
Vehicle Segment:
Compact SUV, Off-Road Vehicle
Target Audience:
Off-road enthusiasts, outdoor adventurers, individuals seeking rugged and versatile utility.
Competitive Analysis
Key Competitors 2000:
Toyota Tacoma (4-door), Nissan Xterra, Suzuki Vitara, Ford Bronco (discontinued, but relevant legacy).
Key Features
Design Philosophy:
Body-on-frame construction, solid axles, removable doors and roof (soft top or hardtop options), legendary off-road capability.
Manual Value Proposition:
Provides in-depth, technician-level repair and maintenance guidance essential for preserving the longevity and performance of a highly capable off-road vehicle.
📋 Manual Details
Coverage Areas
Covered Model Years:
2000
Covered Engine Options:
4.0L Inline 6 Cylinder (AMC 242)
Covered Trim Levels:
SE, Sport, Sahara, X, Rubicon (though Rubicon introduced later in TJ lifecycle, manual may cover general TJ aspects applicable to later models)
Page Count
Estimated Page Count:
1000+
Manual Type
Type:
Service and Repair Workshop Manual
Language
Language:
English
Format
Format:
Digital (PDF assumed, based on common sales)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine removal/installation, cylinder head, block, pistons, connecting rods, crankshaft, camshaft, valve train, lubrication system, cooling system, fuel system, intake manifold, exhaust manifold, engine diagnostics.
Engine Electrical:
Ignition system, starting system, charging system, electronic control module (ECM) diagnostics, sensors (crankshaft position, camshaft position, O2, MAP, TPS), wiring diagrams.
Transmission:
Manual transmission (AX-5, NV3550), automatic transmission (42RLE), clutch system, driveline, transfer case (NP231).
Brakes:
Front disc brakes, rear drum brakes (standard), ABS system (if equipped), brake bleeding, caliper replacement, master cylinder, parking brake.
Suspension:
Front solid axle (Dana 30), rear solid axle (Dana 35c), coil springs, shock absorbers, sway bars, steering linkage, alignment procedures.
Steering:
Power steering system, steering gear, steering column, steering wheel, tilt column (if equipped).
Electrical Body:
Exterior lighting, interior lighting, power windows, power locks, wipers, horn, HVAC system controls, instrument cluster, body control module (BCM), wiring harnesses, fuses, relays.
Chassis Body:
Frame inspection and repair, body panel removal/installation, doors, hood, fenders, bumpers, convertible top service, interior trim.
Procedures Included
Maintenance:
Oil change, filter replacement, fluid checks and top-offs, tire rotation, brake inspection, belt and hose inspection, tune-ups.
Troubleshooting:
Diagnostic procedures for engine performance issues, electrical faults, brake problems, transmission shifting complaints.
Repair:
Component replacement, overhaul procedures, component rebuilding, diagnostic tests with specifications.
Installation:
Installation procedures for major components like engine, transmission, axles, suspension parts, and accessories.
Technical Depth
Depth Level:
Comprehensive; covers routine maintenance to complete engine and transmission rebuilds, including electrical diagnostics and chassis repairs.
Diagnostic Tools:
References OE diagnostic scan tools and procedures for electrical systems.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text content for quick information retrieval.
Printability:
Printable pages.
Print Quality
Image Resolution:
High-resolution images and diagrams.
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper Quality:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Code:
AMC 242
Engine Type:
Overhead Valve (OHV) Inline 6-Cylinder
Displacement:
4.0 Liters (242 cubic inches)
Bore X Stroke:
3.875 in x 3.562 in (98.4 mm x 90.5 mm)
Compression Ratio:
8.8:1
Performance
Horsepower:
182 hp @ 4,600 rpm
Torque:
220 lb-ft @ 3,200 rpm
Fuel System
Fuel Delivery:
Sequential Multi-Port Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline
Recommended Octane:
87 (Octane Rating)
Other
Ignition System:
Distributorless Ignition System (DIS) with Coil-on-Plug (COP) for some model years or variations, or distributor with single coil.
Engine Oil Type Spec:
SAE 10W-30 API SG or SH
Engine Oil Capacity:
5.0 US quarts (4.7 Liters) with filter change
Coolant Type:
Chrysler/Mopar Antifreeze/Coolant (HOAT - Hybrid Organic Acid Technology) or equivalent meeting MS-9769
🔧 Transmission
Standard
Transmission Type:
5-Speed Manual (AX-5)
Optional
Transmission Type Optional:
4-Speed Automatic (42RLE)
Features
Manual Transmission Fluid Spec:
Mopar Manual Transmission Lubricant (or equivalent GL-3/GL-4 SAE 75W-90)
Automatic Transmission Fluid Spec:
ATF+4 (Chrysler Mopar)
Transfer Case Model:
New Process NP231 Command-Trac (Part-time, 2-speed, 4WD system)
Transfer Case Fluid Spec:
ATF+4 (Chrysler Mopar) or Dexron III/Mercon
📐 Dimensions
Exterior
Wheelbase:
93.4 inches (2372 mm)
Length:
151.4 inches (3845 mm)
Width:
66.5 inches (1689 mm)
Height:
71.5 inches (1816 mm) (with hardtop)
Ground Clearance:
10.1 inches (257 mm) (approximate, varies with tire size)
Weights
Curb Weight:
3,570 - 3,700 lbs (1619 - 1678 kg) (approximate, varies by configuration)
Gross Vehicle Weight Rating Gvwr:
4,950 lbs (2245 kg)
Tires Wheels
Standard Tire Size:
P215/75R15
Optional Tire Size:
P235/75R15, P225/75R16
Wheel Bolt Pattern:
5x4.5 inches (5x114.3 mm)
🛡️ Safety Features
Ratings
NHTSA Rollover Rating:
Three-star (for 2000 model year, specific ratings may vary)
Active Features
ABS:
Optional Anti-lock Braking System (ABS) on rear wheels or all four wheels depending on configuration.
Traction Control:
Not typically equipped on base models, some higher trims might have early forms of electronic traction control, but not common for 2000.
Passive Features
Airbags:
Driver and passenger front airbags.
Seat Belts:
Three-point front seat belts, lap belts for rear passengers.
💡 Technology Features
Infotainment
Audio System:
Base AM/FM stereo with cassette player, optional CD player. Speaker configurations vary by trim.
Display:
Basic dashboard instrumentation, no central touchscreen display.
Driver Assistance
Cruise Control:
Available on most models.
Connectivity
Connectivity Features:
Limited; primarily basic power accessories if equipped. No integrated Bluetooth or USB ports from factory.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 miles (8,000 km) or 6 months, whichever comes first.
Tire Rotation Interval:
Every 5,000 miles (8,000 km)
Engine Air Filter Replacement:
Inspect every 15,000 miles (24,000 km), replace as needed or every 30,000 miles (48,000 km).
Spark Plug Replacement:
Every 30,000 miles (48,000 km) (typically for platinum-tipped plugs, consult specific plug type).
Transmission Fluid Change Auto:
Every 30,000-60,000 miles (48,000-96,000 km), depending on driving conditions.
Transmission Fluid Change Manual:
Every 60,000-100,000 miles (96,000-160,000 km).
Fluid Specifications
Brake Fluid Type:
DOT 3 or DOT 4 (check owner's manual for specific recommendation)
Power Steering Fluid Type:
ATF+3 or ATF+4 (Chrysler Mopar) or equivalent.
Differential Fluid Type Front:
API GL-5 SAE 80W-90 (non-limited slip differential)
Differential Fluid Type Rear:
API GL-5 SAE 80W-90 (non-limited slip differential), consider additive for limited slip if equipped.
Known Issues
Common Wear Item:
Clutch wear (manual transmission), rear main seal leaks, exhaust manifold cracks (common on 4.0L), steering box wear, ball joint and tie rod wear.
Common Electrical Issue:
Body control module (BCM) issues, intermittent electrical gremlins due to age and environmental exposure.
Common Drivetrain Issue:
Dana 35 rear axle axle shaft failure under extreme off-road stress (often upgraded to Dana 44 or Ford 8.8).
📚 Vehicle History
Brand Heritage
Jeep Legacy:
Jeep has a long and storied history originating from military vehicles in WWII, evolving into iconic civilian SUVs known for ruggedness and off-road prowess.
Model Evolution
Wrangler Tj Introduction:
The TJ generation of the Wrangler was introduced for the 1997 model year, marking a significant departure from the YJ generation with the return to coil springs and a new chassis for improved ride comfort and off-road articulation.
Tj Key Changes 2000:
The 2000 model year saw minor refinements and package updates, but the core TJ platform remained consistent. The iconic 4.0L inline-six engine continued as the primary powertrain.
Production
Tj Production Years:
1997-2006
Assembly Location:
Toledo, Ohio, USA
🏆 Awards & Recognition
Recognitions
Off Road Accolades:
Jeep Wrangler (including TJ generation) consistently recognized for its class-leading off-road capability by automotive journalists and enthusiasts.
Jeep Brand Recognition:
The Jeep brand itself is synonymous with off-roading and adventure, often winning awards for brand loyalty and capability.
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