Jeep Wrangler 2004 Tj Workshop Service Repair Manual Pdf

常规价格: $16.99
促销价: $16.99
常规价格
单价: 单价

🏷️ Basic Information Identification Make: Jeep Model: Wrangler Year: 2004 Chassis Code: TJ Codes Platform Generation: TJ (1997-2006) 👋 Introduction Market Position Segment: Compact SUV / Off-Road Vehicle Usp: Unmatched...

16 people are viewing this right now

类型: Car

斯库: 298753

标签: 2004 Car Cars Jeep Misc Wrangler Tj

产品多属性

Description

🏷️ Basic Information

Identification

Make:

Model:

Wrangler

Year:

Chassis Code:

Codes

Platform Generation:

TJ (1997-2006)

👋 Introduction

Market Position

Segment:

Compact SUV / Off-Road Vehicle

Unmatched off-road capability, iconic design, open-air experience

Competitive Analysis

Key Competitors:

Toyota Tacoma (off-road variants), Ford Bronco (later generations), Land Rover Defender (classic models)

Key Features

Drivetrain:

Part-time 4WD standard (Command-Trac, optional Rock-Trac)

Body Style:

2-door convertible, 4-door (Unlimited variants only in later years, not for 2004 TJ)

Suspension Type:

Solid front and rear axles with coil springs

Removable Tops:

Removable front panel (Sunrider soft top) and full removable soft/hard tops

📋 Manual Details

Coverage Areas

Primary Coverage:

North America

Secondary Coverage:

Global Jeep markets

Page Count

Estimated Pages:

2000+

Manual Type

Type:

Workshop Service Repair Manual

Language

Language:

English

Format

Format:

PDF (Digital Download)

📖 Manual Coverage

Systems Covered

Powertrain:

Engine (4.0L, 2.4L), Transmission (NV3550, NV241OR Transfer Case), Driveline, Axles

Chassis:

Suspension (Front/Rear Solid Axle), Steering, Brakes (ABS/Non-ABS), Wheels & Tires

Electrical:

Body Control Module (BCM), Powertrain Control Module (PCM), Lighting, Instrumentation, Power Accessories, Audio System

Body:

Exterior Body Panels, Interior Trim, Seats, Doors, Glass, Convertible Top System

Procedures Included

Maintenance:

Fluid changes, filter replacements, tune-ups, lubrication

Diagnostics:

Troubleshooting guides, diagnostic trouble codes (DTCs), testing procedures

Repair:

Component removal and installation, adjustments, calibration

Overhaul:

Engine rebuilds, transmission overhauls, differential rebuilds

Technical Depth

Depth:

Comprehensive (Dealership Level)

Wiring Diagrams:

Included

Special Tools:

Specifies required special tools and their usage

📊 Manual Specifications

File Format

PDF Quality:

High Resolution (Printable)

Searchable Text:

Print Quality

Print Recommendation:

Recommended for professional printing

Binding Type

Binding:

N/A (Digital)

Paper Type

Paper Type:

N/A (Digital)

⚙️ Engine Specifications

Primary Engine

Engine Code:

42RLE (4.0L Inline-6)

Engine Name:

PowerTech Inline 6

Displacement:

3952 cc (242 cubic inches)

Configuration:

Inline 6-cylinder, SOHC

Bore X Stroke:

91.1 mm x 101.5 mm (3.59 in x 4.00 in)

Compression Ratio:

8.8:1

Performance

Horsepower Net:

190 hp @ 4600 rpm

Torque Net:

235 lb-ft @ 3200 rpm

Fuel System

Induction:

Sequential Multi-Port Fuel Injection (MPI)

Fuel Type:

Unleaded Gasoline (87 Octane Recommended)

Engine Coolant

Capacity:

9.5 Liters (10 Quarts)

Type:

Chrysler OAT (Organic Additive Technology) HOAT - Mopar 05103532AA or equivalent (Pink)

Ignition

Spark Plugs:

NGK LZTR4A-11 or Champion RE10MCC4 (Gap: 0.044-0.048 inch)

Alternative Engine

Engine Code:

242 (2.4L DOHC)

Displacement:

2429 cc (148 cubic inches)

Configuration:

Inline 4-cylinder, DOHC, 16 valves

Horsepower Net:

150 hp @ 5200 rpm

Torque Net:

170 lb-ft @ 3800 rpm

🔧 Transmission

Standard

Transmission Type:

NV3550 5-Speed Manual

Gear Ratios:

1st: 4.01, 2nd: 2.32, 3rd: 1.38, 4th: 1.00, 5th: 0.79, Reverse: 3.15

Fluid Type:

Mopar Manual Transmission Lubricant or equivalent (API GL-3/GL-4, SAE 75W-90)

Fluid Capacity:

2.2 Liters (2.3 Quarts)

Optional

Transmission Type:

42RLE 4-Speed Automatic

Fluid Type:

ATF+4 (Mopar 05013457AA or equivalent)

Fluid Capacity:

7.6 Liters (8 Quarts)

Transfer Case

Transfer Case Model:

NV241OR (Off-Road) Rock-Trac

Transfer Case Gear Ratios:

2.72:1 (Low Range)

Transfer Case Fluid Type:

Mopar NV241OR Transfer Case Fluid or equivalent (API GL-5, SAE 75W-90)

Transfer Case Fluid Capacity:

1.9 Liters (2 Quarts)

Features

Locking Differential:

Optional front and rear Dana 44 axles with Trac-Lok or optional electronic lockers (Rubicon model)

📐 Dimensions

Exterior

Wheelbase:

93.4 inches (2372 mm)

Length:

151.5 inches (3848 mm)

Width Body:

66.5 inches (1689 mm)

Height:

72.2 inches (1834 mm) (with soft top)

Ground Clearance:

10.1 inches (257 mm)

Weights

Curb Weight:

Approximately 3250-3600 lbs (1475-1630 kg)

Gross Vehicle Weight Rating Gvwr:

Approximately 4500 lbs (2041 kg)

Towing Capacity:

2000 lbs (907 kg)

Tires Wheels

Standard Tire Size:

LT215/75R15, P215/75R15, or P225/75R16

Standard Wheel Size:

15x7 inch or 16x7 inch

Bolt Pattern:

5x4.5 inch (5x114.3 mm)

🛡️ Safety Features

Ratings

NHTSA Driver Frontal Crash:

4 Stars (for 2004 model)

NHTSA Passenger Frontal Crash:

4 Stars (for 2004 model)

IIHS Frontal Offset:

Acceptable (for TJ generation)

Active Features

Standard on front brakes, optional on rear (RWD/4WD)

Passive Features

Airbags:

Driver and Passenger Frontal Airbags

Rollover Protection:

Integrated sport bar and windshield frame

💡 Technology Features

Infotainment

Audio System:

Factory AM/FM/CD player with optional Infinity speaker system.

Connectivity:

Basic (no Bluetooth or advanced USB connectivity from factory)

Driver Assistance

Cruise Control:

Optional

Anti Lock Brakes:

Optional

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 3,000-5,000 miles (4,800-8,000 km) or 6 months, whichever comes first (severe duty may require more frequent changes)

Engine Air Filter Replacement:

Every 15,000-30,000 miles (24,000-48,000 km) or as needed based on inspection

Cabin Air Filter Replacement:

Every 15,000-30,000 miles (24,000-48,000 km) or as needed

Spark Plug Replacement:

Every 60,000-100,000 miles (96,000-160,000 km) depending on plug type

Transmission Fluid Change:

Manual: Every 60,000 miles (96,000 km); Automatic: Every 30,000-60,000 miles (48,000-96,000 km) or more frequently for severe use.

Transfer Case Fluid Change:

Every 30,000-60,000 miles (48,000-96,000 km)

Differential Fluid Change:

Every 30,000-60,000 miles (48,000-96,000 km)

Fluid Specifications

Engine Oil:

SAE 10W-30 (API SN or higher)

Power Steering Fluid:

Mopar Power Steering Fluid or equivalent (MS-5901)

Brake Fluid:

DOT 3 (Mopar 05143070AA or equivalent)

Known Issues

Common Problem 1:

Cracked exhaust manifold (especially on 4.0L)

Common Problem 2:

Water pump leaks

Common Problem 3:

Blend door actuator failure (HVAC)

Common Problem 4:

Leaf spring perches cracking (early TJ models)

Common Problem 5:

Oil filter adapter housing leaks

📚 Vehicle History

Brand Heritage

Jeep Legacy:

Direct descendant of the original WWII Willys MB Jeep

Model Evolution

Tj Introduction:

Introduced for the 1997 model year, replacing the YJ generation.

Tj Distinguishing Features:

Return to iconic round headlights, coil spring suspension (replacing YJ's leaf springs)

Rubicon Trim:

Introduced in 2003 for the TJ, featuring Dana 44 axles, electronic disconnecting front sway bar, and 4:1 transfer case ratio.

Production

Production Start Year:

1996 (for 1997 model year)

Production End Year:

Manufacturing Location:

Toledo, Ohio, USA

🏆 Awards & Recognition

Recognitions

Off Road Magazine Awards:

Consistently recognized by off-road publications for its capability

Ratings

Consumer Reports Reliability:

Variable, often rated below average for older models due to off-road use and potential for wear and tear.