Vehicle Segment:
Compact/Mid-size SUV, Off-Road Vehicle
Key Competitors 2005:
Toyota Tacoma (SUV variant), Hummer H3 (later), Ford Bronco (older generations), Suzuki Vitara, Land Rover Defender (in specific markets)
Jeep Wrangler Tj Defining Characteristics:
Iconic body-on-frame construction, solid front and rear axles, legendary off-road capability, removable doors and top, distinctive seven-slot grille.
Off Road Capability Enhancements:
Solid axles with significant suspension travel, optional Dana 44 rear axle (Rubicon), locking differentials (Rubicon), and short wheelbase for maneuverability.
Covered Systems:
Engine, Transmission (Manual & Automatic), Drivetrain (4WD), Suspension, Steering, Brakes, Fuel System, Cooling System, Exhaust System, Electrical System, HVAC, Body & Frame, Interior, Emissions Control, Diagnostic Procedures, Troubleshooting, Wiring Diagrams
Estimated Page Count:
Approximately 2000+ pages (typical for a full workshop manual)
Type:
Workshop Service Repair Manual
Format:
Digital (likely PDF, though not explicitly stated in the provided info, this is standard for modern manuals)
Comprehensive System Coverage:
Detailed diagnostics, repair procedures, and component specifications for all major vehicle systems, including powertrain, chassis, electrical, and body.
Powertrain Coverage:
Engine mechanical, lubrication, cooling, fuel, ignition, emissions control, exhaust, engine electrical, transmission (manual and automatic), transfer case, axles, drive shafts, and hubs.
Body And Interior Coverage:
Body panel alignment, door and top removal/installation, interior trim, seating systems, airbags, and exterior lighting.
Repair And Maintenance Procedures:
Step-by-step instructions for routine maintenance, preventative maintenance, troubleshooting common issues, component removal and installation, and complete overhauls.
Suspension Steering Brake Procedures:
Detailed procedures for suspension component replacement (shocks, springs, control arms), steering system repair (steering box, tie rods), brake system maintenance and overhaul (pads, rotors, calipers, lines).
Engine Repair Procedures:
Engine overhaul, cylinder head removal/installation, piston and connecting rod service, crankshaft and bearing replacement, timing system service.
Depth Of Technical Information:
Covers everything from basic fluid changes and filter replacements to advanced engine diagnostics, transmission rebuilding, electrical system troubleshooting using factory wiring diagrams, and body panel repair.
Electrical System Diagnostics:
Comprehensive wiring diagrams, component testing procedures, diagnostic trouble code (DTC) interpretation, and troubleshooting guides for all electrical circuits.
Troubleshooting Methodology:
Detailed symptom-based troubleshooting charts and diagnostic flowcharts to systematically identify and resolve issues.
Digital File Format:
PDF (assumed, industry standard for digital repair manuals)
Searchability:
Searchable text within the PDF for quick access to specific topics (typical for well-formatted manuals).
Hyperlinking:
Likely contains internal hyperlinks for easy navigation between sections (typical for modern manuals).
Digital Image Resolution:
High-resolution scans with clear text and diagrams (typical expectation for quality service manuals)
Diagram Clarity:
Clear, legible diagrams and illustrations for visual guidance during repairs.
Physical Binding:
N/A (Digital Format)
Physical Paper Type:
N/A (Digital Format)
Engine Code And Description:
4.0L (3952cc) Inline-6 OHV 12-Valve 'Power Tech' (Engine Code: ERH)
Horsepower And Torque:
Approx. 190 hp @ 4600 rpm / 235 lb-ft @ 3200 rpm
4 Cylinder Performance:
Approx. 150 hp @ 5200 rpm / 170 lb-ft @ 3800 rpm (for the 2.4L)
Fuel Delivery Type:
Sequential Multi-Port Fuel Injection (MPFI)
Engine Management System:
OBD-II (On-Board Diagnostics II) compliant
Engine Code And Description
Alternative Engine Option:
2.4L (2429cc) Inline-4 DOHC 16-Valve (Engine Code: PTM) - Less common for 2005, primarily found in earlier TJ models.
Standard Transmission Type:
6-Speed Manual (NV3550)
Optional Transmission Type:
4-Speed Automatic (42RLE)
Drivetrain Features:
Command-Trac NV241 GII Part-Time 2-Speed Transfer Case (standard), Selec-Trac Full-Time 4WD (optional on some trims)
Manual Transmission Specs:
NV3550 manual transmission with a 4.46:1 first gear ratio for low-end torque.
Automatic Transmission Specs:
42RLE automatic transmission with electronic control.
Wheelbase:
93.4 inches (2372 mm)
Length:
160.4 inches (4074 mm) for 2-door model
Width:
66.5 inches (1689 mm)
Height:
71.0 inches (1803 mm) (with hardtop)
Curb Weight:
Approx. 3,400 - 3,700 lbs (1542 - 1678 kg)
Gross Vehicle Weight Rating Gvwr:
Approx. 5,000 lbs (2268 kg)
NHTSA Rollover Resistance Score:
4/5 stars (typical for this era TJ)
Braking System Type:
Front: Disc, Rear: Drum (standard on most models); Front & Rear Disc (optional on Rubicon)
Antilock Braking System ABS:
Available, typically as an option or standard on higher trims/later production.
Airbags:
Driver and Passenger Frontal Airbags
Seatbelts:
3-point front seat belts, 2-point rear seat belts (removable rear seat models).
Audio System Options:
AM/FM radio with CD player, optional Infinity speaker system. Basic analog gauges and controls.
Speaker Configuration:
Typically 2 front speakers, optional sound bar with 2 rear speakers. Rubicon models often had upgraded Infinity speakers.
Traction Control Availability:
No advanced electronic driver-assistance systems typically found on modern vehicles. Basic ABS may be optional on some models.
Connectivity Features:
No Bluetooth or USB connectivity in base configurations. May have an auxiliary input for aftermarket head units.
Oil Change Interval:
Every 3,000 - 7,500 miles (depending on oil type and driving conditions, refer to manual for specifics)
Transmission Fluid Change Interval:
Automatic: 60,000 - 100,000 miles (check manual); Manual: Inspect periodically, fluid replacement generally not a scheduled item unless issues arise.
Engine Oil Type:
API SJ or SL, SAE 10W-30 (preferred for 4.0L, check manual for exact spec)
Coolant Type:
Chrysler HOAT (Hybrid Organic Acid Technology) Type II Extended Life Antifreeze/Coolant (typically purple) or equivalent
Transmission Fluid Type Automatic:
ATF+4 (Type 9602)
Transfer Case Fluid Type:
NV241 GII requires ATF+4 (Type 9602)
Common Wrangler Tj Issues:
Crankshaft position sensor failure, heater core leaks, death wobble (severe steering shimmy), radiator leaks, exhaust manifold cracks, frame rust in certain climates.
Common Wrangler Tj Issues Electrical:
Interior wiring harness degradation, faulty fuel pump relay, instrument cluster failures.
Jeep Legacy:
Jeep has a storied history dating back to WWII, known for rugged, go-anywhere vehicles.
Tj Generation Introduction:
The TJ generation replaced the YJ in 1997, bringing back the iconic round headlights and adopting coil spring suspension for improved ride and articulation.
Tj Wrangler Updates For 2005:
Minor interior updates and potential powertrain refinements compared to earlier TJ models.
Production Period For Tj:
1997-2006
