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Jeep XJ FSM 1988 Service Repair Manual

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🏷️ Basic Information Identification Make: Jeep Model: Cherokee (XJ) Year: 1988 Codes Chassis Code: XJ 👋 Introduction Market Position Vehicle Segment: Compact SUV Jeep Heritage: The XJ Cherokee represented a...
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Jeep XJ FSM 1988 Service Repair ManualJeep XJ FSM 1988 Service Repair ManualJeep XJ FSM 1988 Service Repair ManualJeep XJ FSM 1988 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Jeep
Model:
Cherokee (XJ)
Year:
1988
Codes
Chassis Code:
XJ
👋 Introduction
Market Position
Vehicle Segment:
Compact SUV
Jeep Heritage:
The XJ Cherokee represented a significant evolution for Jeep, shifting from its military roots to a more civilian-focused, unibody SUV, becoming a benchmark for the segment.
Competitive Analysis
Competitors 1988:
Ford Bronco II, Chevrolet S-10 Blazer, Nissan Pathfinder, Toyota 4Runner
Key Features
Unibody Construction:
Pioneering unibody construction in an SUV, offering a lighter, more car-like ride than body-on-frame competitors.
Off Road Capability:
Retained Jeep's legendary off-road prowess through solid axles (initially) and capable 4WD systems, despite the unibody design.
Manual Value Proposition
Diy Focus:
Designed for ease of use by DIY mechanics with clear, step-by-step instructions and abundant diagrams/illustrations.
Digital Advantage:
Interactive PDF format allows for easy navigation, searching, and selective printing, offering a cleaner and more convenient experience than traditional paper manuals.
📋 Manual Details
Coverage Areas
Engine Coverage:
4.0L (242 ci) Inline 6-Cylinder, 2.5L (150 ci) Inline 4-Cylinder
Transmission Coverage:
4-speed Automatic (Aisin-Warner AW4), 5-speed Manual (Peugeot BA-10/5)
Drivetrain Coverage:
2WD (RWD), 4WD (Command-Trac, Selec-Trac)
Suspension Coverage:
Front Solid Leaf Spring, Rear Solid Leaf Spring
Brake Coverage:
Front Disc, Rear Drum
Electrical Coverage:
Full Electrical Schematics, Lighting, Ignition, Starting, Charging, Accessories
Page Count
Estimated Pages:
Thousands (typical for a comprehensive FSM, actual PDF page count may vary based on digital formatting)
Manual Type
Type:
Factory Service Manual (FSM) / Workshop Repair Manual
Language
Language:
English
Format
Format:
PDF (Electronic)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical, fuel system, ignition system, cooling system, lubrication system, exhaust system.
Drivetrain:
Transfer case operation and repair, differentials (front and rear), driveshafts, axles.
Chassis:
Steering system, suspension (front and rear leaf springs), brakes (hydraulic system, components), wheels and tires.
Body And Frame:
Frame construction, body panels, doors, hood, tailgate, interior trim, glass, bumpers.
Electrical:
Battery, starting system, charging system, lighting system, ignition system, instrument panel, power accessories, wiring diagrams.
HVAC:
Heating, Ventilation, and Air Conditioning (HVAC) system components and service.
Procedures Included
General Maintenance:
Oil changes, filter replacements, fluid checks and changes, spark plug replacement, belt inspection and replacement.
Engine Repair:
Top-end overhaul (cylinder head), bottom-end overhaul (crankshaft, pistons, connecting rods), timing chain/gear replacement, fuel injector service, emissions control system diagnostics.
Transmission And Drivetrain Repair:
Automatic transmission fluid and filter change, manual transmission clutch service and adjustment, transfer case rebuild, differential gear service, axle seal replacement.
Brake System Repair:
Brake pad replacement, brake shoe replacement, brake caliper service, wheel cylinder service, brake line and hose replacement, brake bleeding.
Suspension And Steering Repair:
Leaf spring replacement, shock absorber replacement, steering linkage service, power steering pump and gear replacement.
Electrical Diagnostics And Repair:
Troubleshooting wiring faults, starter motor testing, alternator testing, diagnostic procedures for sensors and actuators.
Troubleshooting:
System-by-system diagnostic charts and symptom-based troubleshooting guides.
Technical Depth
Depth:
Comprehensive. Covers routine maintenance, diagnostics, component replacement, and full rebuild procedures for all major systems. Includes detailed specifications and torque values.
📊 Manual Specifications
File Format
File Type:
PDF
Searchable:
Yes (text-based PDF)
Printable:
Yes (page by page or selected sections)
Print Quality
Diagram Quality:
High-quality (as per description, assuming original scans are good)
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper Type:
N/A (Digital PDF, user prints on demand)
⚙️ Engine Specifications
Primary Engine
Engine 1 Name:
4.0L Inline 6-Cylinder 'High Output'
Engine 1 Displacement:
242 cubic inches (3960 cc)
Engine 1 Bore X Stroke:
3.875 in x 3.562 in (98.4 mm x 90.5 mm)
Engine 1 Compression Ratio:
8.8:1
Engine 1 Horsepower:
173 hp @ 4500 rpm
Engine 1 Torque:
220 lb-ft @ 3000 rpm
Secondary Engine
Engine 2 Name:
2.5L Inline 4-Cylinder
Engine 2 Displacement:
150 cubic inches (2469 cc)
Engine 2 Bore X Stroke:
3.878 in x 3.375 in (98.5 mm x 85.7 mm)
Engine 2 Compression Ratio:
8.8:1
Engine 2 Horsepower:
125 hp @ 4600 rpm
Engine 2 Torque:
150 lb-ft @ 2400 rpm
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI) for 4.0L, Throttle Body Injection (TBI) for 2.5L
Fuel Type:
Unleaded gasoline (87 octane minimum recommended)
Ignition System
Ignition Type:
Distributorless Ignition System (DIS) with Crankshaft Position Sensor for 4.0L; Conventional distributor with single coil for 2.5L.
🔧 Transmission
Standard
Transmission 1 Type:
4-speed Automatic
Transmission 1 Model:
Aisin-Warner AW4
Optional
Transmission 2 Type:
5-speed Manual
Transmission 2 Model:
Peugeot BA-10/5
Features
Transfer Case Options:
Command-Trac (2WD/4WD Part-Time), Selec-Trac (2WD/4WD Full-Time/Part-Time)
📐 Dimensions
Exterior
Wheelbase:
101.4 inches (2576 mm)
Length:
167.1 inches (4244 mm)
Width:
69.9 inches (1775 mm)
Height:
63.5 inches (1613 mm) (varies with trim/options)
Weights
Curb Weight Min:
Approx. 3,100 lbs (1406 kg)
Curb Weight Max:
Approx. 3,600 lbs (1633 kg)
🛡️ Safety Features
Ratings
NHTSA Rating 1988:
Not rated or ratings not readily available for this specific model year in modern formats. However, known safety concerns of the era included.
Active Features
Brakes:
Front disc, rear drum. Power assist standard.
Passive Features
Seat Belts:
Lap and shoulder belts
Rollover Structure:
Integrated into unibody structure, providing better protection than traditional body-on-frame SUVs of similar vintage.
💡 Technology Features
Infotainment
Radio Options:
AM/FM radio, optional cassette player. Basic analog controls.
Driver Assistance
ABS:
Optional Anti-lock Braking System (ABS) available on some models.
Connectivity
Connectivity Features:
None beyond basic vehicle electrical systems.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000 miles or 3 months (recommended by manual for older vehicles)
Engine Oil Type:
SAE 10W-30 API SF or SG (check manual for exact specification)
Engine Oil Capacity:
4.0L: 5 quarts (4.7 L) with filter; 2.5L: 5 quarts (4.7 L) with filter
Fluid Specifications
Transmission Fluid Type Auto:
ATF+3 or equivalent (consult manual for exact type and specification, e.g., Mopar ATF+4 may be backwards compatible with caution)
Transmission Fluid Type Manual:
API GL-4 or GL-5 gear oil, SAE 75W-90 or 80W-90 (check manual)
Coolant Type:
Ethylene glycol-based antifreeze, 50/50 mix with distilled water (green coolant)
Brake Fluid Type:
DOT 3 Hydraulic Brake Fluid
Known Issues
Common Xj Issues:
Headliner sag, cracked dashboards, "death wobble" (front suspension instability), front brake rotor warping, rear main seal leaks, interior electronics failures, AMC 20 rear axle pinion seal leaks.
Common 4.0L Issues:
Cracked cylinder heads (later models, less common on '88), injector O-ring leaks, camshaft wear.
Common 2.5L Issues:
Less power, often perceived as underpowered for the vehicle weight; potential for exhaust manifold cracks.
Common Manual Trans Issues:
Peugeot BA-10/5 transmission known for durability issues; clutch wear.
📚 Vehicle History
Brand Heritage
Jeep Legacy:
Building on Jeep's legacy of ruggedness and off-road capability, the XJ Cherokee successfully translated these attributes into a more accessible and comfortable package.
Model Evolution
Introduction Year:
1984
1988 Updates:
Introduction of the 4.0L 'High Output' inline-six engine, becoming a significant upgrade over the previous 4.2L engine. Minor interior and exterior styling tweaks may have occurred.
Production
Production Years:
1984-2001
Manufacturing Locations:
Toledo, Ohio, USA
🏆 Awards & Recognition
Recognitions
Popular Mechanics Ooy:
Recognized as a '4x4 of the Year' by various publications during its production run, often praised for its blend of capability and utility.
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