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Kawasaki 1700 Voyager Vulcan 2009-12 Workshop Service Manual

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🏷️ Basic Information Identification Make: Kawasaki Model: Voyager Vulcan 1700 Family: Vulcan Style: Full-size Touring Motorcycle Codes Engine Code Prefix: VNT700 👋 Introduction Market Position Segment: Premium Full-Size Touring Motorcycle...
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类型: Motorcycle
厂商:
斯库: 80596
Kawasaki 1700 Voyager Vulcan 2009-12 Workshop Service Manual
🏷️ Basic Information
Identification
Make:
Kawasaki
Model:
Voyager Vulcan 1700
Family:
Vulcan
Style:
Full-size Touring Motorcycle
Codes
Engine Code Prefix:
VNT700
👋 Introduction
Market Position
Segment:
Premium Full-Size Touring Motorcycle
Target Audience:
Long-distance touring riders, cruiser enthusiasts seeking comfort and amenities.
Competitive Analysis
Competitors:
Harley-Davidson Electra Glide, Honda Gold Wing, Indian Roadmaster.
Key Features
Touring Amenities:
Large fairing with integrated windshield, ample storage (saddlebags, trunk), comfortable seating, cruise control.
Engine Type:
V-twin, liquid-cooled, fuel-injected for smooth power delivery.
Drive System:
Low-maintenance belt final drive.
📋 Manual Details
Coverage Areas
Model Years Covered:
2009, 2010, 2011, 2012
Regions Covered:
Global (specifications may vary slightly by market)
Page Count
Total Pages:
792
Manual Type
Type:
Workshop Service Manual
Purpose:
Repair and Maintenance
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
Complete internal and external engine components, including disassembly, inspection, assembly, and troubleshooting.
Fuel System:
Fuel injection system (EFI), fuel pump, injectors, throttle body, fuel tank, lines, and pressure regulation.
Transmission:
Clutch operation, gearbox components, shifting mechanism, and lubrication.
Drivetrain:
Final drive system (belt drive), belt tensioning, and related components.
Electrical System:
Ignition system, starting system, charging system (alternator, regulator/rectifier), battery, lighting, and all wiring diagrams.
Brakes:
Front and rear brake systems, including hydraulic components, ABS (if equipped), pads, rotors, and bleeding procedures.
Suspension:
Front forks (telescopic, air-assisted), rear shock absorber, springs, and adjustments.
Steering:
Handlebars, steering head bearings, and related components.
Cooling System:
Radiator, coolant, fan, hoses, and thermostat.
Exhaust System:
Exhaust pipes, mufflers, and heat shields.
Bodywork And Chassis:
Frame, fairings, saddlebags, windshield, seat, and mounting hardware.
Diagnostic Troubleshooting:
Extensive troubleshooting guides for various symptoms and fault codes.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, air filter cleaning/replacement, spark plug service, and general inspections.
Scheduled Maintenance:
Detailed maintenance schedules and procedures for specific mileage or time intervals.
Engine Overhaul:
Complete engine disassembly, reassembly, and critical component specifications for rebuilds.
Fuel System Service:
Injector cleaning, fuel pressure testing, and component replacement.
Brake Service:
Brake pad replacement, caliper servicing, rotor inspection, and brake fluid flush/bleed.
Suspension Adjustment:
Fork oil changes, air pressure adjustments, and rear shock adjustments.
Electrical Diagnostics:
Wiring diagram interpretation, component testing, and troubleshooting electrical faults.
Chassis Repair:
Fairing repair, saddlebag mounting and repair, and chassis component replacement.
Troubleshooting Guides:
Systematic approaches to diagnosing and resolving common and uncommon issues.
Technical Depth
Depth:
Comprehensive, covering all aspects from basic maintenance to full engine and transmission rebuilds.
Diagnostic Capability:
Advanced diagnostic procedures, including component testing and electrical troubleshooting.
Specifications Detail:
Detailed torque specifications, clearances, fluid capacities, and wear limits.
📊 Manual Specifications
File Format
Format:
PDF
Searchability:
Likely searchable text-based PDF, allowing for easy keyword searching.
Print Quality
Quality:
High-resolution scans suitable for clear printing.
Binding Type
Binding:
Not Applicable (Digital Download)
Paper Type
Paper:
Not Applicable (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, SOHC, V-twin
Displacement:
1700cc (103.6 cubic inches)
Bore X Stroke:
102.0 mm x 104.0 mm
Cooling System:
Liquid-cooled
Valve Train:
SOHC (Single Overhead Camshaft), 4 valves per cylinder
Compression Ratio:
9.5:1
Performance
Horsepower:
Approx. 93 HP @ 6000 RPM (at crankshaft)
Torque:
Approx. 113 lb-ft (153 Nm) @ 3500 RPM (at crankshaft)
Fuel System
Fuel Delivery:
Fuel Injection (FI) with dual 40mm throttle bodies
Fuel Type:
Unleaded gasoline, 87 octane or higher
Fuel Tank Capacity:
5.3 US gallons (20.1 L)
🔧 Transmission
Standard
Transmission Type:
6-speed, constant mesh, sequential manual
Clutch Type:
Wet, multi-disc
Final Drive:
Positive engagement, continuously variable transmission (CVT) type, belt drive
Features
Overdrive Gears:
Includes overdrive gears for relaxed highway cruising.
📐 Dimensions
Exterior
Overall Length:
Approx. 103.7 inches (2635 mm)
Overall Width:
Approx. 39.2 inches (995 mm)
Overall Height:
Approx. 57.7 inches (1465 mm)
Wheelbase:
Approx. 66.5 inches (1690 mm)
Ground Clearance:
Approx. 5.7 inches (145 mm)
Seat Height:
Approx. 28.7 inches (730 mm)
Weights
Dry Weight:
Approx. 796 lbs (361 kg)
Curb Weight:
Approx. 850.9 lbs (386 kg)
Maximum Payload:
Consult owner's manual or service manual for specific payload limits.
🛡️ Safety Features
Ratings
Safety Standards:
Compliance with relevant motorcycle safety standards for target markets.
Active Features
ABS:
Optional Anti-lock Braking System (ABS) available on some models.
Lighting:
Halogen headlamp, LED tail/brake lights, turn signals.
Passive Features
Frame Construction:
Steel, double-cradle frame for stability.
Cruise Control:
Standard electronic cruise control for fatigue reduction on long rides.
💡 Technology Features
Infotainment
Audio System:
Integrated audio system with AM/FM radio, CD player, and compatibility for external audio devices (e.g., MP3 player). May include handlebar-mounted controls.
Display:
LCD display for audio information, clock, and other vehicle status indicators.
Driver Assistance
Cruise Control:
Electronic cruise control is a significant convenience feature for touring.
Connectivity
Auxiliary Input:
Auxiliary audio input jack for connecting external music players.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,700 miles (6,000 km) or 6 months, whichever comes first. Refer to manual for exact specification.
Air Filter Interval:
Inspect every 3,700 miles (6,000 km); clean or replace as needed. Refer to manual for exact specification.
Spark Plug Interval:
Replace every 7,500 miles (12,000 km). Refer to manual for exact specification.
Brake Fluid Interval:
Replace every 2 years. Refer to manual for exact specification.
Fluid Specifications
Engine Oil Type:
SAE 10W-40 API SG or SH, API SJ or SL, or API SM. Kawasaki Genuine Oil recommended.
Engine Oil Capacity:
4.0 US qt (3.8 L) without filter change; 4.2 US qt (4.0 L) with filter change.
Coolant Type:
Ethylene glycol-based antifreeze, 50/50 mixture with distilled water. Kawasaki Genuine Coolant recommended.
Brake Fluid Type:
DOT 4.
Fork Oil Type:
Showaease Suspension Fluid SS-10 or equivalent (check manual for specific weight).
Known Issues
Idle Control:
Some owners have reported occasional rough idling or stalling, potentially related to throttle body synchronization or electronic control issues, which this manual would help diagnose.
Electrical Connectors:
Corrosion in electrical connectors can sometimes lead to intermittent faults; regular inspection recommended.
Belt Drive Tension:
Maintaining correct belt tension is crucial for longevity and smooth operation; the manual provides the precise procedure.
📚 Vehicle History
Brand Heritage
Kawasaki Legacy:
Kawasaki has a long-standing reputation for building powerful, reliable motorcycles across various segments, including cruisers and touring bikes.
Model Evolution
Vulcan Lineage:
The Vulcan nameplate has been used by Kawasaki for its cruiser motorcycles since the late 1980s, evolving through various displacements and styles. The 1700 Voyager represents a significant step up in displacement and touring capability within the Vulcan family.
Production
Production Period:
The 1700 Voyager Vulcan platform was introduced in 2009, with this specific generation covering models through 2012. Later iterations continued with updates.
🏆 Awards & Recognition
Recognitions
Motorcycle Press:
While specific awards for the 2009-2012 models might not be widely documented, the Kawasaki Vulcan 1700 platform has consistently been recognized by motorcycle publications for its comfortable ride, strong V-twin power, and value proposition in the touring segment.
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