Model:
Vulcan 900 Classic LT
Model Variant:
Classic LT
Product Type:
Workshop Service Manual
Product Format:
PDF Download
Covered Model Years:
2006, 2007, 2008, 2009, 2010, 2011, 2012, 2013
Kawasaki Model Code Range:
VN900B6F, VN900B7F, VN900B8F, VN900B9F, VN900B-AFA, VN900B-BFA, VN900B-CFA, VN900B-DFA
Motorcycle Segment:
Mid-size cruiser motorcycle, popular for touring and everyday riding.
Key Competitors:
Honda Shadow series, Yamaha V-Star series, Suzuki Boulevard series.
Model Highlights:
Comfortable ergonomics, reliable V-twin engine, smooth belt drive, ample torque for cruising, LT model includes touring amenities.
Intended User:
DIY motorcycle mechanics, professional technicians, and owners seeking in-depth knowledge of their Vulcan 900 Classic LT.
Engine Mechanical:
Engine disassembly, inspection, assembly, valve adjustment, piston/ring replacement, crankshaft/connecting rod service, cylinder head repair.
Fuel System:
Fuel injection system (EFI) diagnostics and repair, throttle body service, fuel pump and filter replacement, fuel pressure testing.
Ignition System:
Ignition coil testing, spark plug specifications, ECU diagnostics related to ignition.
Transmission Drivetrain:
Clutch inspection and adjustment, gearbox disassembly and repair, final drive (belt drive) inspection and maintenance, belt tensioning.
Suspension Steering:
Front fork service (oil changes, seal replacement), rear shock absorber inspection and replacement, steering head bearing service, wheel bearing inspection.
Braking System:
Brake pad replacement, caliper servicing, brake fluid bleeding and replacement, master cylinder inspection, brake hose inspection.
Electrical System:
Wiring diagrams, battery maintenance and testing, charging system (alternator, regulator/rectifier), starter motor operation, lighting system troubleshooting, fuse and relay identification.
Bodywork Chassis:
Frame inspection, fairing and panel removal/installation, seat, luggage rack, and windshield (LT specific) component service.
Cooling System:
Radiator inspection, coolant replacement, thermostat function.
Preventive Maintenance:
Scheduled maintenance checks, oil and filter changes, air filter replacement, spark plug replacement, drive belt inspection and adjustment.
Troubleshooting:
Diagnostic procedures for common performance issues, starting problems, electrical faults, and braking concerns.
Repair Rebuild:
Detailed step-by-step instructions for major component repairs and overhauls.
Adjustment Calibration:
Throttle cable adjustment, clutch lever adjustment, drive belt tension adjustment, idle speed adjustment.
Safety Inspections:
Brake system checks, tire condition and pressure, suspension integrity.
Depth Of Coverage:
Comprehensive from basic maintenance to complete engine and transmission overhauls, including detailed electrical schematics and troubleshooting guides.
Diagnostic Capabilities:
Includes procedures for diagnosing EFI system errors and electrical faults.
Specific Variant Coverage:
Addresses LT (Luxury Touring) specific features like windshield, luggage rack, and custom seat if applicable to repair procedures.
Engine Type:
V-twin, SOHC, 4-valve per cylinder
Displacement:
903 cc (55.0 cu in)
Bore X Stroke:
88.0 x 74.2 mm (3.46 x 2.92 in)
Horsepower Approx:
50-55 HP (estimated at crankshaft)
Torque Approx:
58-62 lb-ft (estimated at crankshaft)
Fuel Delivery:
Fuel Injection (EFI) with dual 32mm throttle bodies
Fuel Type:
Unleaded gasoline, 87 octane minimum
Ignition Type:
Digital CDI with electronic advance
Cooling Method:
Air-cooled
Oil Capacity With Filter:
Approx. 3.6 Liters (3.8 US qt)
Recommended Oil:
SAE 10W-40 API SG or SH
Overall Length:
Approx. 2,305 mm (90.7 in)
Overall Width:
Approx. 955 mm (37.6 in)
Overall Height:
Approx. 1,175 mm (46.3 in)
Wheelbase:
Approx. 1,635 mm (64.4 in)
Dry Weight:
Approx. 262 kg (577.6 lbs)
Curb Weight:
Approx. 272 kg (600 lbs)
Fuel Capacity:
20 Liters (5.3 US gal)
Front Tire Size:
80/90-21 M/C 44S
Rear Tire Size:
180/70-15 M/C 76S
Wheel Type:
Spoke wheels with chromed steel rims
First Service:
600 miles (1,000 km) or 1 month (whichever comes first) - Oil change, filter change, general inspection.
Subsequent Service:
Every 3,700 miles (6,000 km) or 6 months - Includes oil/filter, air filter, spark plug checks, drive belt inspection, brake checks, etc.
Valve Clearance Check:
Every 7,500 miles (12,000 km) or 12 months.
Engine Oil Type:
API SG or SH, SAE 10W-40
Engine Coolant:
N/A (Air-cooled)
Common Wear Items:
Clutch wear, front fork seals, drive belt wear (under high mileage/abuse), battery longevity.
Efi Specific:
Rarely, fuel injectors may require cleaning or replacement; check for codes if performance issues arise.
Oil Filter Oem:
16099-004
Air Filter Oem:
11013-0022
Spark Plug Oem:
NGK CR9E or DENSO U27ETR
Kawasaki Motorcycle Division:
Kawasaki Heavy Industries, Ltd. has a long and respected history in motorcycle manufacturing, known for performance and reliability.
Vulcan Lineage:
The Vulcan line has been a staple of Kawasaki's cruiser offerings since the late 1980s, evolving through various displacements and styles.
Vn900 Introduction:
The VN900 platform (Classic, Custom, LT) was introduced in 2006, replacing older models and offering modern features in a classic package.
Manufacturing Location:
Primarily manufactured in Japan.
