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Kawasaki Classic Tourer 1700 09-12 Workshop Service Manual

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🏷️ Basic Information Identification Make: Kawasaki Model: Classic Tourer 1700 Model Code: VN1700 Trim Level: Classic Tourer Generation Generation: First Generation VN1700 Codes Chassis Code Common: VN1700 👋 Introduction Market...
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类型: Motorcycle
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斯库: 85190
Kawasaki Classic Tourer 1700 09-12 Workshop Service Manual
🏷️ Basic Information
Identification
Make:
Kawasaki
Model:
Classic Tourer 1700
Model Code:
VN1700
Trim Level:
Classic Tourer
Generation
Generation:
First Generation VN1700
Codes
Chassis Code Common:
VN1700
👋 Introduction
Market Position
Market Segment:
Large-displacement cruiser motorcycle, positioned as a comfortable touring machine with classic styling.
Competitive Analysis
Competitors:
Honda Shadow Aero, Yamaha V-Star 1300 Tourer, Indian Chief Vintage, Harley-Davidson Heritage Softail Classic.
Key Features
Touring Amenities:
Includes large windshield, comfortable seating, saddlebags, and passenger backrest as standard or optional equipment on the Tourer model.
Engine Design:
V-twin engine known for its torque delivery and classic cruiser sound.
Manual Purpose
Primary Purpose:
To provide detailed technical instructions for the diagnosis, maintenance, and repair of the Kawasaki Classic Tourer 1700 VN1700 motorcycle.
📋 Manual Details
Coverage Areas
Model Years Covered:
2009, 2010, 2011, 2012
Page Count
Total Pages:
727
Manual Type
Manual Type:
Workshop Service Manual
Language
Language:
English
Format
File Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete engine disassembly, assembly, inspection, and repair procedures for the 1700cc V-twin engine. Includes cylinder head, valves, camshafts, pistons, crankshaft, connecting rods, lubrication system, and cooling system.
Fuel System:
Fuel injection system diagnostics, cleaning, calibration, throttle body servicing, fuel pump and regulator testing, injector replacement.
Ignition System:
Ignition coil testing, spark plug specifications, ECU control of ignition timing.
Transmission:
Clutch inspection and adjustment, gear shift mechanism, transmission lubrication, disassembly and reassembly of the transmission internals.
Drivetrain:
Final drive (belt drive) inspection, tension adjustment, belt replacement, wheel bearing maintenance.
Suspension:
Front fork disassembly, inspection, seal replacement, fluid specifications, and oil level adjustments. Rear shock absorber inspection and replacement.
Brakes:
Front and rear brake system diagnostics, caliper overhaul, brake pad replacement, brake fluid bleeding and replacement, master cylinder inspection.
Electrical System:
Wiring diagrams for all electrical components, battery maintenance, charging system (alternator/stator, regulator/rectifier), starter motor operation, lighting system, horn, instrumentation, and accessory circuits.
Chassis And Frame:
Frame inspection, steering head bearing maintenance and adjustment, swingarm bearing inspection, wheel hub service.
Bodywork And Trim:
Fairing removal and installation, luggage system (touring components) servicing, seat removal, fuel tank mounting and removal.
Troubleshooting:
Comprehensive diagnostic charts and procedures for common malfunctions and fault finding across all vehicle systems.
Procedures Included
Preventative Maintenance:
Detailed steps for routine inspections, lubrication, filter replacements, fluid changes, and adjustments as per recommended service intervals.
Major Repairs:
Complete overhaul procedures for the engine, transmission, and other major mechanical components, including torque specifications and tolerances.
Diagnostics:
Systematic troubleshooting guides for identifying the root cause of problems, often involving multimeter usage, visual inspection, and diagnostic code interpretation (if applicable).
Component Replacement:
Step-by-step instructions for replacing individual parts such as brake pads, spark plugs, air filters, oil filters, bearings, seals, and cables.
Adjustments:
Procedures for adjusting clutch, throttle cables, brake levers, suspension preload, and drive belt tension.
Special Tools:
Identification and usage instructions for specialized tools required for specific maintenance and repair tasks.
Technical Depth
Depth Of Coverage:
Comprehensive, covering everything from basic rider maintenance to complete engine and transmission rebuilds. Suitable for professional mechanics and experienced DIY enthusiasts.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
High-resolution, designed for clear printing of diagrams, schematics, and text.
Binding Type
Binding Type:
N/A (Digital PDF Download)
Paper Type
Paper Type:
N/A (Digital PDF Download)
Searchability
Searchable Text:
Typically, official PDF service manuals are text-searchable, allowing quick access to specific information.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Liquid-cooled, 4-stroke, SOHC, 8-valve, V-twin
Displacement:
1700cc (1699cc)
Bore X Stroke:
102.0 mm x 104.0 mm
Compression Ratio:
9.5:1
Valve Train:
Single Overhead Camshaft (SOHC), 2 valves per cylinder
Performance
Horsepower:
Approximately 93 HP (at crankshaft, may vary by region/spec)
Torque:
Approximately 107 lb-ft (at crankshaft, may vary by region/spec)
Fuel System
Fuel Delivery:
Fuel Injection with Dual 43mm Throttle Bodies
Fuel Type:
Unleaded Gasoline (91 Octane or higher recommended)
Lubrication System
Oil Type Recommendation:
SAE 10W-40 API SG or SH (or equivalent) motorcycle-specific oil
Oil Capacity W Filter:
Approx. 3.9 US qt (3.7 L)
Cooling System
Coolant Type:
Kawasaki All-Season Motorcycle Coolant (50/50 mix of ethylene glycol and deionized water)
🔧 Transmission
Standard
Transmission Type:
6-speed, constant mesh
Clutch Type:
Wet, multiple disc
Features
Final Drive:
Belt Drive
Fluid Specifications
Transmission Oil Type:
API GL-4, SAE 80 hypoid gear oil (refer to manual for specific Kawasaki part number if available)
📐 Dimensions
Exterior
Length:
Approx. 99.0 in (2515 mm)
Width:
Approx. 35.0 in (890 mm)
Height:
Approx. 56.5 in (1435 mm) (with windshield)
Weights
Dry Weight:
Approx. 791.3 lb (359 kg)
Curb Weight:
Approx. 842.1 lb (382 kg)
Wheelbase
Wheelbase:
Approx. 64.0 in (1625 mm)
Ground Clearance
Ground Clearance:
Approx. 5.1 in (130 mm)
Fuel Capacity
Fuel Tank Capacity:
5.0 US gal (19 L)
🛡️ Safety Features
Ratings
Safety Features General:
ABS (Anti-lock Braking System) available on some models/trims, integrated braking system (linked front and rear brakes) may be present.
Active Features
ABS System:
Anti-lock Braking System (on ABS-equipped models) for enhanced stability during braking.
Passive Features
Lighting:
Halogen headlights, LED taillight, and integrated front and rear turn signals for visibility.
💡 Technology Features
Infotainment
Audio System:
Integrated audio system with AM/FM radio and potentially an input for portable music players (may require specific adapter).
Cruise Control:
Electronic cruise control system for relaxed highway riding.
Driver Assistance
ABS:
Available Anti-lock Braking System (ABS) for enhanced safety.
Connectivity
Diagnostic Port:
On-board diagnostics for service technicians, though specific user-accessible ports might be limited.
🔧 Maintenance
Service Intervals
Oil Filter Change:
Every 3,750 miles (6,000 km) or 6 months, whichever comes first.
Engine Oil Change:
Every 3,750 miles (6,000 km) or 6 months, whichever comes first.
Air Filter Cleaning Replacement:
Inspect every 3,750 miles (6,000 km), clean or replace as needed. Replace at 7,500 miles (12,000 km) or annually.
Spark Plug Replacement:
Every 7,500 miles (12,000 km)
Drive Belt Inspection Adjustment:
Inspect and adjust tension every 3,750 miles (6,000 km).
Brake Fluid Flush:
Every 12,000 miles (20,000 km) or 2 years, whichever comes first.
Coolant Flush:
Every 7,500 miles (12,000 km) or 2 years, whichever comes first.
Fluid Specifications
Brake Fluid Type:
DOT 4
Known Issues
Typical Considerations:
Potential for clutch drag, occasional electrical connector corrosion in harsh environments, drive belt wear, and fuel injector cleaning maintenance. These are general considerations for motorcycles of this type and age and are addressed within the service manual.
📚 Vehicle History
Brand Heritage
Kawasaki Cruiser Legacy:
Kawasaki has a long-standing history in the cruiser market, building on its reputation for reliable and powerful V-twin engines, exemplified by models like the Vulcan series.
Model Evolution
Vn1700 Introduction:
The VN1700 platform was introduced to offer a larger displacement, more comfortable, and feature-rich cruiser option to compete with established players in the touring cruiser segment.
Classic Tourer Variant:
The Classic Tourer variant specifically adds touring-oriented amenities like a larger fairing, saddlebags, and a passenger backrest, distinguishing it from the standard Classic or Nomad models.
Production
Manufacturing Origin:
Typically manufactured in Japan or through Kawasaki's global production facilities.
🏆 Awards & Recognition
Recognitions
Industry Acknowledgement:
While specific awards for this model are not widely publicized, Kawasaki cruisers are generally recognized for their reliability, performance, and value within their respective market segments.
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