2009-2011 Kawasaki EX650C Ninja 650R Service Repair Manual Instant Download (2009 2010 2011) PDF

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标签: 2009 2010 2011 EX650C Ninja 650R Kawasaki Misc Motorcycle Motorcycles

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Description

The Kawasaki Ninja 650R (model code EX650C) represents a capable and accessible sportbike, produced between 2009 and 2011. Engineered with a focus on balancing performance with everyday usability, this parallel-twin motorcycle is well-suited for both commuting and spirited riding. Its design philosophy emphasizes user-friendliness and reliability, making it a popular choice in the entry-level to mid-range sportbike segment. The Ninja 650R is known for its comfortable ergonomics and a smooth power delivery, offering a compelling blend of sportbike aesthetics and practical performance. This comprehensive Service Repair Manual provides detailed guidance for the maintenance and repair of your 2009-2011 Kawasaki EX650C Ninja 650R. Covering a wide array of systems, including engine mechanicals, fuel and ignition systems, cooling, transmission, chassis, suspension, and brakes, this manual offers in-depth procedures. It details routine maintenance tasks such as oil changes and chain adjustments, as well as more complex operations like engine rebuilds and suspension servicing. With clear instructions and technical specifications, this manual is an essential resource for owners, technicians, and mechanics aiming to keep their Ninja 650R in optimal condition.

🏷️ Basic Information

Identification

Make:

Kawasaki

Model:

Ninja 650R

Model Code:

EX650C

Year:

2009-2011

Codes

Product Code:

EX650C-2009-2011-SM-PDF

👋 Introduction

Market Position

Segment:

Entry-level to mid-range sportbike, popular for commuting and sport riding.

Competitive Analysis

Competitors:

Yamaha YZF-R6, Suzuki SV650, Honda CBR600F.

Key Features

Design Philosophy:

Focus on accessibility, usability, and a balance of performance and comfort.

Engine Type:

Parallel-twin, liquid-cooled, DOHC, 8-valve.

📋 Manual Details

Coverage Areas

Primary Coverage:

2009, 2010, 2011 Kawasaki EX650C Ninja 650R

Page Count

Estimated Pages:

Approximately 500+

Manual Type

Type:

Service Repair Manual

Language

Language:

English

Format

Format:

PDF (Portable Document Format)

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Complete engine disassembly, inspection, assembly, and tuning.

Fuel System:

Fuel injection system, fuel pump, injectors, throttle body, evaporative emission control.

Cooling System:

Radiator, coolant flow, thermostat, water pump, fan operation.

Ignition System:

Spark plugs, ignition coils, ECU control, timing.

Transmission Clutch:

Clutch operation, clutch plates, transmission gear inspection and repair, shift mechanism.

Chassis Frame:

Frame inspection, alignment, steering head bearings.

Suspension Front:

Front fork disassembly, service, oil change, seal replacement, spring rates.

Suspension Rear:

Rear shock absorber adjustment and service, linkage components.

Brakes Front:

Brake calipers, master cylinder, brake fluid flush, pad replacement, rotor inspection.

Brakes Rear:

Rear brake caliper, master cylinder, brake fluid flush, pad replacement, rotor inspection.

Electrical System:

Wiring diagrams, battery, charging system, lighting, starter motor, ECU.

Instrumentation:

Speedometer, tachometer, indicator lights, diagnostic codes.

Bodywork Fairings:

Fairing removal and installation, plastic components, seating.

Exhaust System:

Exhaust pipe and muffler inspection, gasket replacement.

Lubrication System:

Oil pump, oil passages, oil filter replacement.

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, chain adjustment, brake checks, fluid top-offs.

Troubleshooting:

Diagnostic charts for common problems and their solutions.

Engine Rebuild:

Detailed steps for complete engine teardown and reassembly.

Suspension Service:

Front fork seal replacement and rear shock service.

Brake Service:

Brake pad and fluid replacement procedures.

Electrical Diagnostics:

Component testing and wiring troubleshooting.

Valve Adjustment:

Procedure for checking and adjusting valve clearances.

Fuel Injection Tuning:

Basic adjustments and diagnostics for the fuel injection system.

Technical Depth

Depth:

Comprehensive, from basic maintenance to complete engine and component overhauls.

📊 Manual Specifications

File Format

Quality:

High-resolution, searchable PDF with clear text and images.

Print Quality

Printability:

Printable on standard home or office printers.

Binding Type

Binding:

N/A (Digital Download)

Paper Type

Paper Type:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Type:

4-stroke, liquid-cooled, DOHC, parallel-twin

Displacement:

649 cc (39.6 cu in)

Bore X Stroke:

83.0 x 60.0 mm

Compression Ratio:

11.3:1

Performance

Horsepower Est:

Approx. 70-72 HP @ 8,000 RPM (crankshaft)

Torque Est:

Approx. 46-48 lb-ft @ 6,500 RPM (crankshaft)

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI) with dual throttle valves

Fuel Type:

Unleaded gasoline, 87 octane or higher

🔧 Transmission

Standard

Type:

6-speed, constant mesh, return type

Optional

Optional Transmission:

Features

Clutch Type:

Wet, multi-disc

📐 Dimensions

Exterior

Overall Length:

2,105 mm (82.9 in)

Overall Width:

750 mm (29.5 in)

Overall Height:

1,150 mm (45.3 in)

Wheelbase:

1,410 mm (55.5 in)

Ground Clearance:

155 mm (6.1 in)

Weights

Curb Weight:

Approx. 197 kg (434.3 lbs)

Fuel Capacity:

15 L (4.0 US gal)

🛡️ Safety Features

Ratings

Safety Ratings:

Not applicable to motorcycles in the same way as cars.

Active Features

Braking System:

Dual hydraulic disc front, single hydraulic disc rear. ABS optional on some markets/models.

Passive Features

Lighting:

Halogen headlamp, LED taillight.

💡 Technology Features

Infotainment

Instrument Cluster:

Digital speedometer, analog tachometer, fuel gauge, clock, trip meters, indicator lights.

Driver Assistance

Optional ABS system available on some models/markets for enhanced braking safety.

Connectivity

Connectivity Features:

N/A (Basic motorcycle electronics)

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 6,000 km (3,700 miles) or 6 months, whichever comes first.

Air Filter Replacement:

Every 12,000 km (7,500 miles) or 12 months.

Spark Plug Replacement:

Every 12,000 km (7,500 miles).

Chain Lubrication Adjustment:

Every 1,000 km (600 miles) or after riding in wet conditions.

Fluid Specifications

Engine Oil Type:

SAE 10W-40 API SG or higher (JASO MA recommended).

Engine Oil Capacity:

2.4 L (2.5 US qt) without filter change; 2.7 L (2.9 US qt) with filter change.

Coolant Type:

Kawasaki Motorcycle Coolant (or equivalent ethylene glycol-based coolant with distilled water).

Brake Fluid Type:

DOT 4.

Known Issues

Common Complaints:

Some owners report minor vibrations at certain RPMs. Clutch lever may feel slightly heavy for some riders. Occasional issues with throttle response if not maintained properly.

📚 Vehicle History

Brand Heritage

Brand Focus:

Kawasaki has a long history of producing reliable and performance-oriented motorcycles, from street bikes to racing machines.

Model Evolution

Ninja Lineage:

The Ninja 650R (EX650) was introduced as a more accessible sportbike, bridging the gap between smaller displacement bikes and supersports.

Production

Manufacturing Location:

Japan (primary)

🏆 Awards & Recognition

Recognitions

Segment Popularity:

Consistently praised for its value, reliability, and performance in the middleweight sportbike category.