Segment:
Sportbike, positioned as a high-performance, relatively affordable alternative in the 750cc class of its era.
Key Competitors:
Competed with models like the Suzuki GSX-R750, Honda CB750F, Yamaha FZ750, and similar 750cc Japanese sportbikes.
Design Philosophy:
Emphasized aerodynamic styling, capable handling, and a strong inline-four engine for sporty street riding and occasional track use.
Distinctive Attributes:
Known for its distinctive fairing design, Uni-Trak rear suspension, and often a strong emphasis on performance for its price point.
Primary Coverage:
Comprehensive service and repair for Kawasaki GPZ 750 motorcycles.
Model Years Covered:
Primarily covers the mid-1980s models (e.g., 1983-1985 GPZ750, potentially extending to related ZX750 variants depending on specific manual edition).
Estimated Page Count:
Typically 300-500 pages for a full service manual.
Type:
Factory Service Manual / Repair Manual
Language:
English (most common for international markets), potentially other languages available depending on origin.
Format:
Likely available in printed and/or PDF digital formats.
Engine And Drivetrain:
Detailed disassembly, assembly, inspection, and repair of the engine, transmission, clutch, and final drive.
Fuel And Ignition Systems:
Carburetor tuning and overhaul (often Keihin CV type), ignition system troubleshooting, spark plug specifications, and timing.
Cooling System:
Radiator, cooling fan, thermostat, coolant specifications, and flushing procedures.
Electrical System:
Wiring diagrams, battery, charging system (alternator/stator, rectifier/regulator), lighting, starting system, and fuses.
Suspension And Steering:
Front fork (telescopic) service, rear shock absorber (Uni-Trak system) adjustment and replacement, steering head bearing maintenance.
Brakes:
Front and rear brake system service, including hydraulic system bleeding, pad replacement, caliper overhaul, and master cylinder service.
Chassis And Frame:
Frame inspection, bodywork removal and installation, seat, fuel tank, and fairing components.
Maintenance:
Routine scheduled maintenance, including oil changes, filter replacement, chain adjustment, brake checks, and fluid level checks.
Troubleshooting:
Diagnostic flowcharts and symptom-based troubleshooting guides for common issues.
Repair And Rebuild:
Detailed step-by-step instructions for component disassembly, repair, reassembly, and adjustment.
Specifications And Tolerances:
Precise torque values, clearances, measurements, and tolerances for all critical components.
Depth:
Comprehensive, covering everything from basic owner maintenance to full engine and transmission rebuilds. Suitable for both amateur and professional mechanics.
PDF Quality:
If digital, expect high-resolution scans or digitally created PDFs with searchable text and clear illustrations.
Paper Type:
For printed manuals, expect durable, glossy paper stock suitable for workshop environments.
Binding:
Likely comb-bound, spiral-bound, or perfect-bound for ease of use and flat opening on a workbench.
Engine Type:
DOHC, 4-valve per cylinder, inline four-cylinder, four-stroke.
Displacement:
738 cc (45.0 cu in)
Bore X Stroke:
66.0 mm x 54.0 mm (2.60 in x 2.13 in)
Compression Ratio:
Typically around 9.5:1 to 10.0:1
Horsepower Peak:
Approximately 80-85 HP at the crankshaft (varies slightly by year/market).
Torque Peak:
Approximately 60-65 Nm (44-48 lb-ft) at the crankshaft.
Carburetion:
Typically Mikuni BS32 or similar constant-velocity (CV) carburetors (e.g., 4x 32mm).
Fuel Type:
Unleaded gasoline, octane rating typically 91 or higher (RON+MON/2).
Cooling Method:
Liquid-cooled
Oil Capacity:
Approximately 3.0-3.5 liters (3.2-3.7 US qt) with filter change.
Oil Type Specification:
API SG or higher, SAE 10W-40 motorcycle specific oil recommended.
Type:
Constant mesh, 6-speed sequential return.
Clutch:
Wet, multi-plate, cable-actuated.
Final Drive:
O-ring sealed chain drive.
Transmission Oil Type:
API GL-1 or GL-4, SAE 80W-90 gear oil.
Length:
Approx. 2180 mm (85.8 in)
Width:
Approx. 770 mm (30.3 in)
Height:
Approx. 1200 mm (47.2 in)
Wheelbase:
Approx. 1450 mm (57.1 in)
Dry Weight:
Approx. 200-210 kg (440-460 lbs)
Wet Weight:
Approx. 220-230 kg (485-505 lbs)
Fuel Tank Capacity:
Approx. 20-22 liters (5.3-5.8 US gal)
Vehicle Safety Standards:
Designed to meet national and international motorcycle safety standards of its time (e.g., DOT, ECE where applicable).
Braking System:
Dual front disc brakes, single rear disc brake. Early models may have had drum rear on some markets. Anti-lock braking systems (ABS) were not typically standard on this model in its primary production run.
Lighting:
Halogen headlight, taillight, brake lights, turn signals.
Frame Structure:
Strong steel backbone frame designed for rigidity and stability.
Instrumentation:
Analog speedometer, tachometer, fuel gauge, coolant temperature gauge, and indicator lights.
ABS:
ABS was not a standard feature on most GPZ 750 models, though some later variations or market-specific options might have existed.
Electronics:
Relatively basic electronics typical of mid-1980s motorcycles, focused on core functions like ignition and charging.
Oil Change Interval:
Recommended every 3,000-5,000 km (1,800-3,000 miles) or 6 months.
Air Filter Cleaning:
Recommended every 3,000-5,000 km (1,800-3,000 miles).
Spark Plug Replacement:
Recommended every 10,000-15,000 km (6,000-9,000 miles).
Valve Clearance Check:
Recommended every 10,000-20,000 km (6,000-12,000 miles).
Brake Fluid Type:
DOT 3 or DOT 4 (check manual for specific recommendation).
Coolant Type:
Ethylene glycol-based antifreeze mixed with distilled water (50/50 ratio recommended).
Common Wear Items:
Clutch wear, fork seal leaks, carburetors requiring cleaning and synchronization, cam chain tensioner wear.
Electrical Gremlins:
Corrosion in connectors, stator failure, and rectifier/regulator issues can occur with age.
Fuel System Issues:
Gumming of carburetors due to old fuel, clogged fuel filters, and aging fuel lines.
Kawasaki Legacy:
Kawasaki has a long history of producing high-performance motorcycles, particularly in the sportbike category, building on innovations from models like the Z1.
Gpz Lineage:
The GPZ line represented Kawasaki's move towards more aerodynamic and performance-oriented designs in the 1980s, evolving from earlier Z models.
Production Period:
The GPZ750 was produced primarily in the mid-1980s, with variations and successors like the ZX750 Turbo and the later ZX-series sportbikes.
Manufacturing Location:
Japan