This manual covers the 1996 KDX200, a versatile dual-sport motorcycle renowned for its potent 2-stroke engine and off-road prowess. Building on a rich heritage in performance motorcycles, the KDX200 offers a blend of capability for both trail riding and street use. Its 198 cc liquid-cooled, reed valve engine, coupled with a 6-speed transmission, provides spirited performance. Key features include a robust steel semi-double cradle frame, hydraulic disc brakes front and rear, and substantial ground clearance, making it a capable machine for enthusiasts and DIY mechanics. This comprehensive service and repair manual provides detailed, step-by-step instructions, diagrams, and essential technical data necessary for the maintenance and repair of your 1996 KDX200. It covers all major systems, including the fuel, cooling, engine top and bottom ends, transmission, wheels, tires, brakes, suspension, steering, and electrical system. The manual also includes crucial information on maintenance schedules, troubleshooting common issues, torque specifications, and fluid capacities, empowering owners and technicians to keep the motorcycle in optimal working condition.