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Kawasaki KLE650 parts Manual and wiring diagram

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Basic Information Identification Make: Kawasaki Model: KLE650 Model Variant: Versys Model Code: KLE650b Year: 2010 Vin Range: JKALE650CCA000001 and up Codes Engine Code: Not specified, but consistent with 650cc parallel-twin...
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类型: Motorcycle
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斯库: 67924
Kawasaki KLE650 parts Manual and wiring diagram
Basic Information
Identification
Make: Kawasaki
Model: KLE650
Model Variant: Versys
Model Code: KLE650b
Year: 2010
Vin Range: JKALE650CCA000001 and up
Codes
Engine Code: Not specified, but consistent with 650cc parallel-twin
Introduction
Market Position
Market Position: The Kawasaki KLE650 Versys is positioned as a versatile, mid-weight adventure-styled sportbike, often marketed as a capable all-rounder for commuting, touring, and light off-road use. It appeals to riders seeking practicality, comfort, and a distinctive style.
Competitive Analysis
Competitive Analysis: Competes with models such as the Suzuki V-Strom 650, Yamaha MT-07/Tracer 700, and potentially lower-spec versions of the BMW F750GS/F850GS. Its parallel-twin engine offers a good balance of performance and economy.
Key Features
Key Features Vehicle: Parallel-twin engine, long-travel suspension, adjustable windscreen, upright riding position, ABS (likely optional or standard depending on region for 2010).
Key Features Manual: Essential diagnostic and parts identification tools for owners and technicians focusing on the 2010 model year and the 'b' variant for wiring.
Manual Details
Coverage Areas
Parts Catalog Coverage: Comprehensive parts listing with exploded views for the 2010 Kawasaki KLE650 (Versys).
Wiring Diagram Coverage: Specific wiring diagram for the Kawasaki KLE650b variant.
Page Count
Parts List Page Count: Estimated 300-500 pages (typical for detailed parts catalogs with exploded views).
Wiring Diagram Page Count: Estimated 10-30 pages (typical for a dedicated wiring diagram).
Manual Type
Parts Catalog Type: Illustrated Parts List / Parts Manual
Wiring Diagram Type: Electrical System Wiring Diagram
Language
Language: English
Format
Format: PDF Download
Manual Coverage
Systems Covered
Parts Catalog Systems: Engine, Fuel System, Cooling System, Exhaust System, Transmission, Drivetrain, Chassis, Suspension (Front & Rear), Brakes (Front & Rear), Wheels & Tires, Electrical System, Lighting, Controls, Bodywork & Fairings, Seat Assembly, Accessories.
Wiring Diagram Systems: Ignition System, Starting System, Charging System, Lighting System (Headlight, Taillight, Turn Signals, Brake Light), Instrumentation, Fuel Injection System, ECU Control, Sensors, Switches, Horn, Cooling Fan.
Procedures Included
Parts Catalog Procedures: Component identification, part number lookup, assembly sequence visualization (via exploded views), ordering parts.
Wiring Diagram Procedures: Electrical troubleshooting, fault diagnosis, component testing, wiring harness inspection, connector identification, circuit tracing.
Technical Depth
Parts Catalog Depth: Detailed component breakdown for replacement and assembly verification.
Wiring Diagram Depth: Specific circuit diagrams, component locations for electrical parts, wire colors, and connector pinouts.
Manual Specifications
File Format
File Format: Portable Document Format (PDF)
Print Quality
Print Quality: High-resolution, suitable for printing detailed diagrams and text.
Binding Type
Binding Type: Not Applicable (Digital Download)
Paper Type
Paper Type: Not Applicable (Digital Download)
Searchability
Text Searchability: Likely text-searchable within PDF for part numbers and component names.
Engine Specifications
Primary Engine
Engine Type: Liquid-cooled, four-stroke, DOHC, parallel-twin
Displacement: 649cc
Bore X Stroke: 83.0 x 60.0 mm
Compression Ratio: 11.3:1
Valve Train: DOHC, 8 valves
Performance
Horsepower: Approx. 64 hp @ 8000 rpm (claimed)
Torque: Approx. 46 lb-ft @ 6000 rpm (claimed)
Fuel System
Fuel Delivery: Fuel Injection with Digital CDI
Fuel Type: Unleaded gasoline (91 octane or higher recommended)
Cooling System
Cooling System: Liquid-cooled
Lubrication
Lubrication System: Forced lubrication, wet sump
Transmission
Standard
Transmission Type: 6-speed constant mesh
Clutch: Wet, multi-disc
Final Drive: Sealed chain
Features
Transmission Features: Smooth shifting, well-spaced gear ratios suitable for both highway and twisty roads.
Dimensions
Exterior
Length: Approx. 2,170 mm (85.4 in)
Width: Approx. 810 mm (31.9 in)
Height: Approx. 1,285 mm (50.6 in)
Wheelbase: Approx. 1,415 mm (55.7 in)
Ground Clearance: Approx. 160 mm (6.3 in)
Seat Height: Approx. 840 mm (33.1 in)
Weights
Curb Weight: Approx. 205 kg (452 lbs)
Fuel Tank Capacity: 19 Liters (5.0 US gal)
Safety Features
Ratings
Safety Ratings: Not directly applicable as motorcycles do not typically receive NHTSA/Euro NCAP ratings. Focus is on rider aids and chassis design.
Active Features
ABS: Available on some models/regions, likely as an option for 2010.
Braking System Front: Dual semi-floating 300 mm petal discs with 2-piston calipers.
Braking System Rear: Single 250 mm petal disc with 1-piston caliper.
Passive Features
Lighting: Multi-reflector headlights, LED taillight, standard turn signals.
Chassis Design: Trellis frame for rigidity and a balanced riding experience.
Technology Features
Infotainment
Infotainment System: Basic instrumentation cluster including speedometer, tachometer, odometer, trip meter, fuel gauge, and indicator lights. No integrated infotainment system.
Driver Assistance
Driver Assistance Features: Optional ABS system on some models. Adjustable windscreen for rider comfort.
Connectivity
Connectivity Features: None from the factory.
Maintenance
Service Intervals
Oil Change Interval: Every 3,700 miles or 6 months (typical for Kawasaki).
Spark Plug Replacement: Every 7,400 miles or 12 months (typical).
Chain Adjustment Lubrication: Every 620 miles or as needed (depending on riding conditions).
Valve Clearance Check: Every 14,800 miles or 24 months (typical).
Fluid Specifications
Engine Oil Type: SAE 10W-40 API SG, SJ, SL, SM, SN or similar. Check manual for specific JASO standard (e.g., MA).
Engine Oil Capacity: Approx. 2.4 Liters (2.5 US qt) without filter change, 2.6 Liters (2.7 US qt) with filter change.
Coolant Type: Ethylene glycol-based antifreeze with demineralized water (50/50 mix). Kawasaki Coolant KLC is recommended.
Brake Fluid Type: DOT 4
Fork Oil Type: 10W (check manual for specific viscosity and quantity).
Known Issues
Common Issues Vehicle: Minor vibration at certain RPMs, potential for stator failure in higher mileage units (common on many bikes), some riders may desire more suspension adjustability for aggressive riding.
Common Issues Manual: The provided PDF format is highly convenient for quick reference and digital storage. Ensure the PDF reader is up-to-date for optimal viewing. Printability is a key benefit for workshop use.
Vehicle History
Brand Heritage
Brand Heritage: Kawasaki has a long and storied history in motorcycle manufacturing, known for performance, reliability, and innovation across various segments including sportbikes, cruisers, and off-road vehicles.
Model Evolution
Model Evolution: The KLE650 Versys was introduced in 2007 as a unique offering in the middleweight segment, combining elements of sportbikes and adventure tourers. The 2010 model represents an early iteration of this versatile platform.
Production
Production Years: 2007 - Present (with significant updates in later generations).
Manufacturing Location: Primarily manufactured in Japan, though assembly may occur in other locations depending on market.
Awards & Recognition
Recognitions
Industry Recognitions: While specific awards for the 2010 model may not be widely publicized, the Versys line has generally been well-received for its value, versatility, and unique styling in the middleweight motorcycle market.
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