Kawasaki KLE650CAF 2010 Workshop Repair Service Manual

常规价格: $16.99
促销价: $16.99
常规价格
单价: 单价

🏷️ Basic Information Identification Make: Kawasaki Model: KLE650 Model Variant: CAF Year: 2010 Product Type: Workshop Repair Service Manual 👋 Introduction Market Position Category: Adventure Sport Touring / Dual-Sport Motorcycle...

21 people are viewing this right now

类型: Motorcycle

斯库: 76893

标签: 2010 Kawasaki KLE650CAF Misc Motorcycle Motorcycles

产品多属性

Description

🏷️ Basic Information

Identification

Make:

Kawasaki

Model:

KLE650

Model Variant:

Year:

Product Type:

Workshop Repair Service Manual

👋 Introduction

Market Position

Category:

Adventure Sport Touring / Dual-Sport Motorcycle

Target Audience:

Owners seeking to perform their own maintenance, repairs, and modifications.

Competitive Analysis

Segment:

Competes with models like the Suzuki V-Strom 650, BMW F650GS (twin), Honda NC700X/DCT (later years).

Key Features Vehicle

Engine Type:

Parallel-twin, DOHC, 8-valve, liquid-cooled.

Styling:

Dual-sport aesthetic with a comfortable upright riding position and wind protection from the fairing and windscreen.

Key Features Manual

Utility:

Essential for maintaining peak performance, reliability, and safety of the KLE650CAF.

Value Proposition:

Enables significant cost savings on maintenance and repairs compared to dealership services.

📋 Manual Details

Coverage Areas

All Models Engines Trims:

Page Count

Estimated Pages:

Approximately 500+

Manual Type

Manual Type:

Comprehensive Service and Repair Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Detailed disassembly, inspection, assembly, and tuning of the 650cc parallel-twin engine.

Fuel System:

Fuel injection system, fuel pump, injectors, throttle body, evaporative emission control system.

Ignition System:

Ignition coil, spark plugs, ECU control, ignition timing.

Cooling System:

Radiator, coolant, water pump, thermostat, cooling fan operation.

Exhaust System:

Exhaust pipes, catalytic converter, muffler, exhaust emissions control.

Transmission Drivetrain:

Clutch operation, gearbox (6-speed), shift mechanism, final drive (chain and sprockets).

Suspension Front:

Front fork (telescopic, non-adjustable or adjustable depending on specific sub-model), steering system, wheel bearings.

Suspension Rear:

Rear shock absorber (adjustable preload/rebound), swingarm, linkage system, rear wheel bearings.

Brakes Front:

Dual disc brakes, calipers, master cylinder, brake fluid, hoses, ABS (if equipped).

Brakes Rear:

Single disc brake, caliper, master cylinder, brake fluid, hoses, ABS (if equipped).

Wheels Tires:

Wheel specifications, tire pressure, rim removal/installation, tire changing.

Electrical System:

Battery, charging system (stator, regulator/rectifier), starter motor, lighting (headlight, tail light, indicators), horn.

Instrumentation:

Instrument panel, gauges (speedometer, tachometer, fuel gauge), warning lights.

Chassis Frame:

Frame construction, steering head, subframe, body panels, fairings.

Bodywork Cosmetics:

Fairings, fenders, seat, fuel tank, mounting points, panel removal/installation.

Diagnostic Procedures:

Troubleshooting charts, fault codes (if applicable for EFI systems), common problem diagnosis.

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, chain adjustment, brake pad inspection, tire checks.

Engine Overhaul:

Complete engine teardown, component measurement, rebuild procedures.

Suspension Rebuild:

Front fork seal replacement, rear shock absorber servicing.

Brake System Service:

Brake fluid flush and bleed, caliper overhaul, master cylinder replacement.

Electrical Troubleshooting:

Wiring diagrams, circuit testing, component testing.

Fuel System Diagnosis:

Checking fuel pressure, injector pulse width, throttle position sensor (TPS) adjustment.

Valve Adjustment:

Procedure for checking and adjusting valve clearances.

Troubleshooting Guides:

Systematic approaches to diagnose and fix common and uncommon issues.

Technical Depth

Depth Level:

Expert-level, covering all aspects from basic maintenance to complete engine and chassis rebuilds.

Diagnostic Capabilities:

Detailed diagnostic procedures, wiring diagrams, and component testing methods.

Rebuild Specifications:

Includes all necessary torque specifications, clearances, and measurements for internal engine and gearbox components.

📊 Manual Specifications

File Format

File Type:

Searchability:

Searchable text for quick information retrieval.

Print Quality

Printability:

High-resolution, printable pages.

Binding Type

Binding:

N/A (Digital Download)

Paper Type

Paper Quality:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Code:

ER650AE (approximate, check VIN)

Displacement:

649 cc

Bore X Stroke:

83.0 mm x 60.0 mm

Compression Ratio:

11.5:1

Valve Train:

DOHC, 4 valves per cylinder

Performance

Horsepower Peak:

Approx. 72 HP @ 8500 RPM (spec varies slightly by region/tuning)

Torque Peak:

Approx. 46 lb-ft @ 7000 RPM (spec varies slightly by region/tuning)

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI)

Fuel Type:

Unleaded gasoline, 91 octane (RON+MON)/2 minimum

Fuel Tank Capacity:

15 Liters (3.96 US gal)

🔧 Transmission

Standard

Transmission Type:

6-Speed Constant Mesh

Clutch Type:

Wet, Multiple Disc

Final Drive:

Sealed Chain Drive

📐 Dimensions

Exterior

Overall Length:

2,105 mm (82.9 in)

Overall Width:

780 mm (30.7 in)

Overall Height:

1,170 mm (46.1 in)

Wheelbase:

1,415 mm (55.7 in)

Ground Clearance:

170 mm (6.7 in)

Seat Height:

820 mm (32.3 in)

Weights

Curb Weight:

Approx. 192 kg (423 lbs)

🛡️ Safety Features

Ratings

Crash Test Results:

N/A (Motorcycle specific safety ratings not typically published in the same way as cars)

Active Features

Available as an option on certain models/trims (check specific VIN).

Passive Features

Lighting:

Multi-reflector headlight, LED taillight.

Braking Performance:

Dual front discs and single rear disc provide strong stopping power.

💡 Technology Features

Infotainment

Instrument Cluster:

Digital speedometer, analog tachometer, fuel gauge, clock, odometer, trip meters, and various warning indicators.

Driver Assistance

ABS Availability:

Anti-lock Braking System (ABS) available as an optional feature, enhancing braking safety.

Connectivity

ECU Control:

Engine Control Unit (ECU) manages fuel injection, ignition timing, and other engine parameters.

🔧 Maintenance

Service Intervals

Engine Oil Change:

Every 6,000 km (3,700 miles) or 6 months, whichever comes first.

Oil Filter Replacement:

At every engine oil change.

Air Filter Inspection:

Every 6,000 km (3,700 miles), replace as needed.

Spark Plug Check:

Every 12,000 km (7,500 miles), replace as needed.

Valve Clearance Check:

Every 24,000 km (15,000 miles)

Chain Lubrication Adjustment:

Every 1,000 km (600 miles) or after washing/riding in rain.

Fluid Specifications

Engine Oil Type:

SAE 10W-40, API SG or SH, ACEA A1 or A2. Consider synthetic motorcycle oil for enhanced protection.

Engine Oil Capacity:

3.0 L (3.2 US qt) without filter change; 3.2 L (3.4 US qt) with filter change.

Coolant Type:

Permanent type ethylene glycol based coolant, 50/50 mixture with distilled water.

Brake Fluid Type:

DOT 4

Fork Oil Type:

KHL15-10 (or equivalent SAE 10W fork oil), quantity specified in manual.

Known Issues

Fuel Pump Reliability:

Some reports of fuel pump issues in certain mileage ranges, though generally robust.

Clutch Lever Feel:

Occasional complaints about initial clutch lever feel; cable adjustment or aftermarket levers can address this.

Paint Chip Resistance:

Some owners report minor paint chipping on fairings or frame; consider protective films.

📚 Vehicle History

Brand Heritage

Kawasaki Legacy:

Kawasaki has a long-standing history in motorcycle manufacturing, known for performance and reliability across various segments.

Model Evolution

Kle Series:

The KLE series has evolved to offer versatile adventure-touring capabilities, building on Kawasaki's parallel-twin engine expertise.

Kle650 Updates 2010:

The 2010 model represents an iteration of the ER-6f/ER-6n platform adapted for adventure touring, sharing the core engine and chassis.

Production

Manufacturing Location:

Japan (primarily, or other Kawasaki global facilities)

🏆 Awards & Recognition

Recognitions

Model Reputation:

The KLE650 platform (Versys/KLE) is generally well-regarded for its balance of performance, comfort, and value in the middleweight adventure-touring segment.