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Kawasaki KLX 250S KLX250VB 2011 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Kawasaki Model: KLX250S Model Code: KLX250VB Year: 2011 👋 Introduction Market Position Market Segment: Dual-sport motorcycle, targeting riders for both on-road commuting and off-road trail...
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Kawasaki KLX 250S KLX250VB 2011 Workshop Service Repair ManualKawasaki KLX 250S KLX250VB 2011 Workshop Service Repair ManualKawasaki KLX 250S KLX250VB 2011 Workshop Service Repair ManualKawasaki KLX 250S KLX250VB 2011 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Kawasaki
Model:
KLX250S
Model Code:
KLX250VB
Year:
2011
👋 Introduction
Market Position
Market Segment:
Dual-sport motorcycle, targeting riders for both on-road commuting and off-road trail exploration.
Competitive Analysis
Competitors:
Competes with other dual-sport motorcycles like the Honda CRF250L, Yamaha WR250R, and Suzuki DR-Z250.
Key Features
Vehicle Features:
Lightweight, agile, liquid-cooled engine, capable suspension, street-legal off-road styling.
📋 Manual Details
Coverage Areas
Coverage Overview:
Comprehensive service and repair for Kawasaki KLX250S (KLX250VB) 2011 model.
Page Count
Page Count:
Approximately 350 pages (estimated based on typical workshop manuals for this class of motorcycle).
Manual Type
Manual Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine disassembly, assembly, tuning, lubrication, cooling, fuel delivery (carburetion), ignition, exhaust, starting system, charging system.
Transmission Drivetrain:
Clutch, gearbox, final drive (chain and sprockets), shifting mechanism.
Chassis Suspension:
Front fork (USD), rear shock absorber, swingarm, linkage, frame, wheel bearings, steering head bearings.
Braking System:
Front and rear disc brakes, hydraulic lines, master cylinders, calipers, brake pad replacement, bleeding procedure.
Electrical System:
Wiring diagrams, battery, lighting (headlight, taillight, indicators), horn, instruments, sensors, CDI unit, troubleshooting electrical faults.
Bodywork Fittings:
Fairings, fenders, seat, fuel tank, handlebars, footpegs, controls, body panel removal and installation.
Procedures Included
Routine Maintenance:
Oil changes, filter replacement, air filter cleaning/replacement, chain adjustment and lubrication, spark plug inspection/replacement, valve clearance adjustment.
Troubleshooting:
Diagnostic procedures for common operational issues, symptom-based troubleshooting guides.
Repair Overhaul:
Detailed step-by-step instructions for component disassembly, repair, and reassembly.
Technical Data Specs:
Torque specifications for fasteners, clearances, fluid capacities, electrical resistance values, diagnostic parameters.
Technical Depth
Depth Of Coverage:
In-depth coverage suitable for professional technicians and experienced DIY mechanics, including complete engine rebuilds and complex electrical diagnostics.
📊 Manual Specifications
File Format
File Format Details:
High-resolution PDF with searchable text and clickable links for easy navigation. Optimized for digital viewing and printing.
Print Quality
Print Quality:
High clarity, crisp text and diagrams, suitable for professional printing.
Binding Type
Binding Type:
N/A (Digital Format)
Paper Type
Paper Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-stroke, DOHC, 4-valve single-cylinder.
Displacement:
249 cc (249 cm³)
Bore X Stroke:
72.0 x 61.2 mm
Cooling System:
Liquid-cooled
Performance
Horsepower:
Approximately 20.3 hp @ 7,000 rpm (claimed, may vary slightly by region/spec).
Torque:
Approximately 15.1 lb-ft @ 6,500 rpm (claimed, may vary slightly by region/spec).
Fuel System
Fuel Delivery:
Carburetor (Keihin CVK34)
Fuel Type:
Unleaded gasoline, 87 octane or higher recommended.
Ignition
Ignition System:
Digital CDI
🔧 Transmission
Standard
Transmission Type:
Constant-mesh 6-speed
Clutch:
Wet, multi-disc, manual
Features
Final Drive:
Sealed O-ring chain, 14T front sprocket, 42T rear sprocket (stock).
📐 Dimensions
Exterior
Length:
2,215 mm (87.2 in)
Width:
805 mm (31.7 in)
Height:
1,210 mm (47.6 in)
Wheelbase:
1,430 mm (56.3 in)
Ground Clearance:
255 mm (10.0 in)
Seat Height:
865 mm (34.1 in)
Weights
Curb Weight:
134 kg (295.4 lbs)
Fuel Tank Capacity:
11 Liters (2.9 US gal)
🛡️ Safety Features
Ratings
Safety Certification:
Street-legal in most jurisdictions, meets DOT and EPA standards for emissions and noise.
Active Features
Braking System Type:
Front: Petal-style disc. Rear: Petal-style disc. (ABS not standard on this model).
Passive Features
Lighting:
Halogen headlight, LED taillight and brake light, front and rear turn signals.
💡 Technology Features
Infotainment
Infotainment System:
Basic instrumentation including speedometer, odometer, trip meter, and indicator lights. No advanced infotainment features.
Driver Assistance
ABS Availability:
Anti-lock Braking System (ABS) was not a standard feature on the 2011 KLX250S model.
Connectivity
Connectivity Features:
No electronic connectivity features (e.g., Bluetooth, smartphone integration).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 6,000 km (3,700 miles) or 6 months, whichever comes first.
Air Filter Service:
Inspect every 6,000 km (3,700 miles); clean or replace as needed.
Valve Clearance Check:
Every 12,000 km (7,500 miles).
Fluid Specifications
Engine Oil Type:
SAE 10W-40 API SG or higher, JASO MA certified.
Engine Oil Capacity:
1.8 Liters (1.9 US qt) without filter change; 2.0 Liters (2.1 US qt) with filter change.
Coolant Type:
High-quality ethylene glycol-based coolant with distilled water, 50/50 mixture.
Brake Fluid Type:
DOT 4 hydraulic brake fluid.
Known Issues
Common Wear Items:
Clutch plates, chain and sprockets, brake pads, wheel bearings, fork seals are common wear items requiring periodic inspection and replacement.
Carburetor Tuning:
Carburetor adjustment may be necessary for optimal performance at different altitudes or after modification (e.g., aftermarket exhaust).
📚 Vehicle History
Brand Heritage
Kawasaki Heritage:
Kawasaki Heavy Industries, Ltd. is a Japanese public company known for a wide range of products including motorcycles, heavy equipment, aerospace, and defense systems. The KLX line represents Kawasaki's long-standing commitment to off-road and dual-sport motorcycles.
Model Evolution
Klx250 Evolution:
The KLX250S is an evolution of Kawasaki's successful line of off-road and dual-sport bikes, building upon previous iterations with updates to engine management, suspension, and styling. The 2009-2011 generation introduced fuel injection to some international markets, but the KLX250VB typically refers to the carbureted model prevalent in North America.
Production
Manufacturing Location:
Primarily manufactured in Japan.
🏆 Awards & Recognition
Recognitions
Industry Recognition:
While specific awards for the 2011 KLX250S may not be widely documented, the KLX platform has consistently been recognized for its capability, reliability, and value in the dual-sport segment.
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