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Kawasaki KLX 250S KLX250VC 2012 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Kawasaki Model: KLX250S Model Code: KLX250VC Year: 2012 Codes Chassis Code: KLX250VC 👋 Introduction Market Position Segment: Dual-sport motorcycle Target Audience: Off-road enthusiasts, commuters, adventure...
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类型: Motorcycle
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斯库: 603473
Kawasaki KLX 250S KLX250VC 2012 Workshop Service Repair ManualKawasaki KLX 250S KLX250VC 2012 Workshop Service Repair ManualKawasaki KLX 250S KLX250VC 2012 Workshop Service Repair ManualKawasaki KLX 250S KLX250VC 2012 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Kawasaki
Model:
KLX250S
Model Code:
KLX250VC
Year:
2012
Codes
Chassis Code:
KLX250VC
👋 Introduction
Market Position
Segment:
Dual-sport motorcycle
Target Audience:
Off-road enthusiasts, commuters, adventure riders
Competitive Analysis
Competitors:
Honda CRF250L, Yamaha WR250R, Suzuki DR-Z250
Key Features
Vehicle Philosophy:
Versatile, lightweight, capable on-road and off-road
Model Focus:
Reliability, ease of maintenance, accessible performance
📋 Manual Details
Coverage Areas
Primary Coverage:
Full workshop and service repair
Diagnostic Coverage:
Extensive troubleshooting and diagnostic procedures
Maintenance Coverage:
Scheduled maintenance, routine service, and tune-ups
Repair Coverage:
Detailed step-by-step repair instructions for all major components
Page Count
Total Pages:
Likely over 500 pages (typical for comprehensive workshop manuals)
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Engine:
Engine overhaul, tuning, valve clearance, piston, rings, cylinder, crankshaft, camshaft, timing
Fuel System:
Fuel injection system, throttle body, injectors, fuel pump, pressure regulator, fuel filter
Cooling System:
Radiator, fan, coolant, thermostat, water pump, hoses
Ignition System:
Spark plugs, ignition coils, ECU, timing
Exhaust System:
Muffler, catalytic converter, exhaust pipes, gaskets
Transmission:
Clutch operation, gearbox, gear shifting mechanism, lubrication
Drivetrain:
Chain drive, sprockets, final drive maintenance
Suspension:
Front forks (rebuild, oil change, damping adjustment), rear shock absorber (rebuild, linkage)
Brakes:
Front and rear brake systems, calipers, master cylinders, brake pads, brake fluid flush, disc inspection
Wheels And Tires:
Wheel bearing inspection, tire pressure, rim maintenance
Electrical System:
Wiring diagrams, battery, starter, alternator, lighting, fuses, relays, switches
Frame And Bodywork:
Frame inspection, fairings, plastics, seat, fuel tank removal/installation
Controls:
Handlebars, levers, throttle, cables, footpegs
Procedures Included
Basic Maintenance:
Oil changes, filter replacements, chain adjustment, lubrication points
Troubleshooting:
Step-by-step diagnostic flowcharts for common problems
Engine Repair:
Complete engine rebuild procedures, including torque specifications and clearances
Suspension Service:
Fork seal replacement, fork oil viscosity and level, rear shock service
Brake System Repair:
Bleeding procedures, caliper piston service, master cylinder overhaul
Electrical Diagnostics:
Fault finding for ignition, lighting, starting systems
Wiring Diagrams:
Detailed electrical schematics for all circuits
Technical Depth
Depth:
Comprehensive, covering all aspects from basic maintenance to full engine and transmission rebuilds.
Diagnostics Level:
Advanced diagnostics, including electrical system troubleshooting and fuel system analysis.
Rebuild Procedures:
Full overhaul procedures for engine, transmission, and suspension components.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text for quick information retrieval
Printability:
Printable pages for on-the-job use
Print Quality
Image Resolution:
High-resolution images and diagrams for clarity
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Type:
Liquid-cooled, 4-stroke, DOHC, 4-valve single-cylinder
Displacement:
249 cc
Bore X Stroke:
72.0 x 61.2 mm
Compression Ratio:
11.0:1
Performance
Horsepower:
Approximately 22 hp @ 7,500 rpm (manufacturer's estimate, actual may vary)
Torque:
Approximately 15.0 lb-ft @ 7,000 rpm (manufacturer's estimate, actual may vary)
Fuel System
Fuel Delivery:
Fuel Injection (DFI) with dual throttle valves
Fuel Type:
Unleaded gasoline
Fuel Tank Capacity:
2.1 US gallons (7.9 Liters)
Lubrication
Oil Type:
SAE 10W-40 API SG or SH motorcycle oil
Oil Capacity With Filter Change:
1.5 US quarts (1.4 Liters)
Ignition
Ignition System:
Digital CDI
Spark Plug Type:
NGK CR9E or equivalent
🔧 Transmission
Standard
Type:
Constant mesh 6-speed
Features
Clutch Type:
Wet, multi-disc
Final Drive:
Sealed chain
Transmission Fluid
Fluid Type:
Hypoid gear oil, API GL-4, SAE 80W-90 (for final drive, if applicable)
📐 Dimensions
Exterior
Length:
85.2 inches (2,165 mm)
Width:
32.3 inches (820 mm)
Height:
47.0 inches (1,195 mm)
Wheelbase:
57.1 inches (1,450 mm)
Ground Clearance:
11.0 inches (280 mm)
Seat Height:
34.7 inches (880 mm)
Weights
Curb Weight:
288.9 lbs (131 kg)
Dry Weight:
262.4 lbs (119 kg)
Front Tire Size:
80/100-21 51P
Rear Tire Size:
100/100-18 59P
Wheel Bolt Pattern:
N/A (Spoked wheels with axle nuts)
🛡️ Safety Features
Ratings
Crash Test Ratings:
Motorcycles are not typically subjected to standardized crash testing like automobiles.
Active Features
Brakes:
Disc brakes front and rear
Passive Features
Lighting:
Headlight, taillight, brake light, turn signals
💡 Technology Features
Infotainment
Infotainment System:
N/A (This is a performance-oriented dual-sport motorcycle with minimal integrated electronics beyond basic functions)
Engine Management
ECU:
Engine Control Unit (ECU) managing fuel injection and ignition timing.
Efi System:
Digital Fuel Injection (DFI) with dual throttle valves for improved throttle response.
🔧 Maintenance
Service Intervals
Engine Oil And Filter Change:
Every 3,000-4,000 miles or 6 months, whichever comes first (refer to manual for exact specification)
Air Filter Cleaning/Replacement:
Every 6,000-8,000 miles or as needed based on riding conditions (refer to manual)
Spark Plug Replacement:
Every 7,500-10,000 miles (refer to manual for type and gap)
Valve Clearance Check:
Every 15,000-18,000 miles (refer to manual for specific settings)
Chain Lubrication And Adjustment:
Every 500-700 miles or after washing/riding in rain (refer to manual for slack specification)
Fluid Specifications
Engine Oil:
SAE 10W-40 API SG or SH motorcycle oil
Coolant:
Ethylene glycol based coolant, 50/50 mix with distilled water
Brake Fluid:
DOT 3 or DOT 4 brake fluid
Known Issues
Common Complaints:
Some owners report a slightly underpowered feel for extended highway use; minor electrical connector corrosion in humid environments can occur if not maintained.
Wear Items:
Chain and sprockets, brake pads, tires, fork seals are common wear items depending on usage.
📚 Vehicle History
Brand Heritage
Heritage:
Kawasaki has a long-standing reputation for producing durable and performance-oriented motorcycles, particularly in the off-road and dual-sport segments with its KLX lineage.
Model Evolution
Klx Lineage:
The KLX250S is part of a series of dual-sport motorcycles that have evolved over decades, offering a blend of off-road capability and street legality.
Production
Production Years:
The KLX250S model has been in production in various iterations since the early 2000s, with the 2012 model being a significant update in that era.
🏆 Awards & Recognition
Recognitions
Awards:
While specific awards for the 2012 KLX250S are not widely publicized, the KLX line generally receives praise in reviews for its versatility, reliability, and value within the dual-sport segment.
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