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2009-2012 Kawasaki Klx250 D-tracker X Workshop Repair Service Manual

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This workshop service repair manual provides comprehensive coverage for the KLX250 D-Tracker X, specifically for the model years 2009 through 2012. The KLX250 D-Tracker X is a versatile lightweight supermoto...
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类型: Motorcycle
厂商:
斯库: 64739
2009-2012 Kawasaki Klx250 D-tracker X Workshop Repair Service Manual2009-2012 Kawasaki Klx250 D-tracker X Workshop Repair Service Manual2009-2012 Kawasaki Klx250 D-tracker X Workshop Repair Service Manual2009-2012 Kawasaki Klx250 D-tracker X Workshop Repair Service Manual
This workshop service repair manual provides comprehensive coverage for the KLX250 D-Tracker X, specifically for the model years 2009 through 2012. The KLX250 D-Tracker X is a versatile lightweight supermoto motorcycle known for its agile handling and user-friendly maintenance, making it a popular choice for enthusiasts seeking reliable performance on both paved roads and light off-road terrain. Built upon a heritage of producing durable and capable motorcycles, this model offers a blend of sporty styling and practical functionality, distinguishing itself with its user-friendly design and the ability for owners to perform extensive upkeep. This manual serves as an essential resource for owners and technicians alike, detailing every aspect of the KLX250 D-Tracker X's maintenance and repair. It includes in-depth procedures for engine overhaul, transmission servicing, chassis and suspension adjustments, brake system maintenance, and electrical system diagnostics, complete with detailed illustrations and step-by-step instructions. By offering factory-level detail on scheduled maintenance, troubleshooting, and complete disassembly and reassembly, this manual empowers users to keep their motorcycle in optimal working condition, ensuring longevity and performance while potentially avoiding costly dealership repairs.
🏷️ Basic Information
Identification
Make:
Kawasaki
Model:
KLX250 D-Tracker X
Model Variant:
D-Tracker X
Years Covered:
2009, 2010, 2011, 2012
Codes
Chassis Code:
KLX250V (typical for this generation/market)
👋 Introduction
Market Position
Segment:
Lightweight Supermoto / Dual-Sport Motorcycle
Target Audience:
Enthusiasts seeking reliable performance and the ability to perform comprehensive maintenance and repairs on their Kawasaki KLX250 D-Tracker X.
Competitive Analysis
Competitors:
Honda CRF250M, Yamaha WR250X (in similar displacement/style categories)
Key Features
Vehicle Appeal:
Agile handling, versatile on-road and light off-road capability, user-friendly maintenance
Manual Value Proposition
Cost Effectiveness:
Inexpensive way to maintain vehicle working properly and avoid costly dealership repairs
Completeness:
100% complete and intact, detailed illustrations and step-by-step instructions
📋 Manual Details
Coverage Areas
Manual Type:
Workshop Service Repair Manual
Language:
English
Format:
PDF Download
Page Count
Estimated Page Count:
Hundreds (typical for full factory service manuals)
📖 Manual Coverage
Systems Covered
Engine:
Complete overhaul, tuning, lubrication, cooling, fuel injection, ignition, emissions control
Transmission:
Clutch, gearbox, final drive, lubrication, troubleshooting
Chassis:
Frame, suspension (front forks, rear shock), steering system, wheels, tires
Brakes:
Front and rear disc brake systems, hydraulic components, bleeding procedures, pad replacement
Electrical System:
Battery, charging system, ignition system, lighting, instrumentation, wiring diagrams, troubleshooting
Fuel System:
Fuel tank, fuel pump, fuel injectors, fuel pressure regulator, throttle body
Bodywork And Plastics:
Panel removal and installation, fairings, fenders, seat
Cooling System:
Radiator, fan, coolant, hoses
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, chain adjustment, brake inspection
Repair:
Engine rebuild, transmission repair, suspension overhaul, electrical component replacement
Troubleshooting:
Diagnostic procedures for common and complex issues, fault code interpretation (if applicable)
Disassembly And Assembly:
Detailed step-by-step instructions for complete component disassembly and reassembly
Technical Depth
Depth:
Factory-level detail for DIY enthusiasts and professional mechanics, covering complete disassembly and repair
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely searchable text within the PDF for efficient information retrieval
Print Quality
Printability:
All pages printable
Binding Type
Binding:
N/A (Digital PDF download)
Paper Type
Paper Quality:
N/A (Digital PDF download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, DOHC, four-valve, single-cylinder
Displacement:
249 cc (249 cubic centimeters)
Bore X Stroke:
72.0 x 61.2 mm (typical for this model, confirm with manual)
Cooling System:
Liquid-cooled
Performance
Horsepower Approx:
~20-22 HP (Varies by region/tuning, consult manual for exact spec)
Torque Approx:
~18-20 Nm (Varies by region/tuning, consult manual for exact spec)
Fuel System
Fuel Delivery:
Fuel injection (EFI)
Fuel Type:
Unleaded gasoline
Ignition:
Digital CDI
Lubrication
Oil Type:
SAE 10W-40 motorcycle oil (API SG or higher, JASO MA recommended - confirm in manual)
Oil Capacity With Filter:
1.6 L (1.7 US qt) (typical, confirm in manual)
🔧 Transmission
Standard
Transmission Type:
6-speed constant mesh, return type
Clutch Type:
Wet, multiple-disc, cable operated
Features
Final Drive:
Sealed chain
📐 Dimensions
Exterior
Length Approx:
2,105 mm (82.9 in) (typical, confirm in manual)
Width Approx:
840 mm (33.1 in) (typical, confirm in manual)
Height Approx:
1,150 mm (45.3 in) (typical, confirm in manual)
Wheelbase Approx:
1,430 mm (56.3 in) (typical, confirm in manual)
Weights
Curb Weight Approx:
138 kg (304.2 lbs) (typical, confirm in manual)
Fuel Tank Capacity:
7.7 L (2.0 US gal) (typical, confirm in manual)
🛡️ Safety Features
Ratings
Safety Certification:
Not typically crash-tested like cars; safety relates to handling, braking, and rider protection (manual covers safe operation).
Active Features
Braking System:
Disc brakes front and rear for effective stopping power.
Suspension:
Capable suspension system contributing to stable handling.
Passive Features
Frame Construction:
Rigid chassis designed for stability and responsive control.
💡 Technology Features
Infotainment
Display Type:
Digital LCD instrument cluster
Instrumentation Features:
Speedometer, tachometer, odometer, trip meter, fuel gauge, clock, indicator lights.
Driver Assistance
ABS:
ABS was an optional feature on some models, check specific vehicle configuration. Manual will detail its operation if equipped.
Connectivity
Connectivity Features:
Not applicable (typical for this era of motorcycle, no advanced connectivity features).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000-6,000 km (1,800-3,700 mi) or 6 months, whichever comes first (consult manual for precise intervals).
Air Filter Cleaning:
Inspect every 3,000 km (1,800 mi), clean or replace as needed.
Spark Plug Replacement:
Every 12,000-24,000 km (7,500-15,000 mi), or as recommended by the manual.
Fluid Specifications
Brake Fluid:
DOT 4 (confirm in manual for specific recommendations)
Coolant Type:
High-quality ethylene glycol based coolant with distilled water (50/50 mix), or specified Kawasaki coolant (confirm in manual).
Known Issues
Common Wear Items:
Clutch plates, brake pads, chain and sprockets, tires are common wear items. Suspension seals can also be a point of attention over time.
Fuel Injection Cleaning:
Periodic cleaning of the fuel injector and throttle body may be beneficial for maintaining optimal performance.
📚 Vehicle History
Brand Heritage
Kawasaki Motorcycles:
Kawasaki Heavy Industries is a renowned manufacturer with a long history of producing high-performance motorcycles across various segments, including sportbikes, cruisers, and off-road/dual-sport models.
Model Evolution
Klx Lineage:
The KLX series represents Kawasaki's commitment to off-road and dual-sport motorcycles, known for their durability and versatility. The D-Tracker X variant specifically emphasizes the supermoto styling with street-oriented tires and suspension setup.
Production
Manufacturing Location:
Likely manufactured in Japan or other Kawasaki global facilities, specific location may vary by market (confirm in manual/vehicle details).
🏆 Awards & Recognition
Recognitions
Motorcycle Awards:
While specific awards for the 2009-2012 KLX250 D-Tracker X might not be widely publicized, the KLX line is generally recognized for its reliability and capability in the dual-sport and supermoto segments.
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