Engine Mechanical:
Engine overhaul, cylinder head, cylinder, piston, crankshaft, camshaft, valve train, lubrication system, cooling system.
Fuel System:
Fuel injection system (EFI), throttle body, fuel pump, injectors, fuel pressure regulator, fuel filter, evaporative emission control system (EVAP).
Ignition System:
Ignition timing, spark plugs, ignition coils, CDI unit (if applicable), crankshaft position sensor, camshaft position sensor.
Transmission Drivetrain:
Clutch operation, transmission gears, shift mechanism, final drive (chain and sprockets), lubrication.
Suspension:
Front fork (telescopic), rear shock absorber, linkage system, adjustment procedures, service and overhaul.
Brakes:
Front and rear brake system, hydraulic lines, master cylinders, calipers, brake pads, brake discs, bleeding procedures, hydraulic fluid specifications.
Wheels Tires:
Wheel bearing service, tire pressure, tire rotation, wheel balancing, rim specifications.
Electrical System:
Battery, charging system (alternator/stator, rectifier/regulator), starting system (starter motor, solenoid), lighting system (headlight, taillight, signals), wiring diagrams, fuses, relays, sensors.
Chassis Frame:
Frame inspection, steering head bearings, footpegs, handlebars, seat assembly.
Bodywork:
Fairings, fenders, fuel tank, seat, body panel removal and installation.
Scheduled Maintenance:
Routine maintenance checks, oil changes, filter replacements, chain lubrication and adjustment, brake system checks, suspension lubrication.
Troubleshooting:
Diagnostic procedures for common issues, symptom-based troubleshooting, electrical diagnostics, engine performance problems.
Repair Rebuild:
Complete engine rebuild procedures, transmission disassembly and assembly, suspension fork overhaul, brake system component replacement.
Component Removal Installation:
Detailed steps for removing and installing all major and minor components.
Wiring Diagrams:
Comprehensive electrical wiring diagrams for all systems.
Torque Specifications:
Accurate torque values for all critical fasteners.
Depth:
Comprehensive, suitable for professional technicians and experienced DIY enthusiasts.
Diagnostics:
Detailed diagnostic procedures and fault code interpretation (if applicable).
Rebuild Procedures:
Full engine and major component rebuild instructions.
Oil Change Interval:
Every 4,000 km (2,500 miles) or 6 months, whichever comes first (refer to manual for precise details).
Air Filter Cleaning Replacement:
Every 4,000 km (2,500 miles) or more frequently in dusty conditions.
Chain Lubrication Adjustment:
Every 800 km (500 miles) or after washing/riding in rain.
Engine Oil Type:
SAE 10W-40 API SG or higher, JASO MA certified.
Engine Oil Capacity:
1.7 liters (1.8 US qt) without filter change, 1.9 liters (2.0 US qt) with filter change (refer to manual).
Coolant Type:
Kawasaki Genuine Coolant or equivalent ethylene glycol-based coolant with demineralized water (50/50 mix).
Common Issues:
Potential for valve clearance adjustment needed at higher mileage, chain wear, and standard motorcycle maintenance items.
