Segment:
Off-road motorcycle (Enduro/Dual-Sport)
Competitors:
Honda XR series, Yamaha WR series, KTM EXC series (during its production era)
Vehicle Focus:
Durable, reliable off-road performance with a focus on trail riding and general use
Benefit To Owner:
Enables owners to perform comprehensive maintenance, diagnostics, and repairs, reducing reliance on dealerships and extending the life of the vehicle.
Vendor Support:
Offers free replacement of lost manuals.
Primary Coverage:
Factory repair manual for Kawasaki KLX300R
Supplementary Coverage:
Includes supplement for 1997-2005 KLX300R based on 1993-1996 KLX250R base manual
Type:
Factory Service Manual / Repair Manual
Digital Features:
Clickable chapters, searchable text
Usage Rights:
No restrictions on printing or saving/burning to disc
Engine:
Complete teardown and rebuild, maintenance, troubleshooting, performance tuning (e.g., carburetor jetting, ignition timing)
Transmission:
Maintenance, troubleshooting, rebuild procedures, gear ratios, clutch service
Chassis:
Suspension (forks, rear shock, linkage), steering, frame, swingarm
Electrical System:
Ignition system, charging system, lighting, starting system, wiring diagrams, troubleshooting no spark conditions
Fuel System:
Carburetor (KLX300R), fuel pump, fuel tank maintenance, fuel line inspection
Brakes:
Front and rear brake system maintenance, caliper service, pad replacement, fluid flush
Cooling System:
Radiator, coolant, fluid replacement intervals
Maintenance:
Scheduled maintenance, oil changes, filter replacements, chain maintenance, valve adjustments
Troubleshooting:
Diagnostic procedures for common problems, error code identification (where applicable)
Rebuilds:
Complete engine and transmission rebuild instructions
Installation:
Instructions for installing various components and accessories
Depth:
Comprehensive coverage from basic maintenance to complete overhaul and troubleshooting
Detail Level:
Includes detailed diagrams, illustrations, torque specifications, and step-by-step procedures
Type:
Four-stroke, single-cylinder
Displacement:
296 cc (18.07 cu in)
Bore X Stroke:
78.0 x 70.0 mm (3.07 x 2.76 in)
Cooling System:
Liquid-cooled
Valve Train:
DOHC, 4 valves per cylinder
Horsepower:
Approx. 26-28 HP (at crankshaft, varies by year and tuning)
Torque:
Approx. 2.0 kgf·m (14.5 lb-ft) (at crankshaft, varies by year and tuning)
Carburetor:
Keihin CVK34 (for most years)
Fuel Capacity:
7.7 L (2.0 US gal)
Oil Type Specification:
SAE 10W-40 API SG or higher, JASO MA certified (refer to manual for exact specifications and viscosity for different temperatures)
Oil Capacity:
1.7 L (1.8 US qt) with filter change
System:
Digital CDI (Capacitor Discharge Ignition)
Length:
Approx. 2,170 mm (85.4 in)
Width:
Approx. 810 mm (31.9 in)
Height:
Approx. 1,235 mm (48.6 in)
Wheelbase:
Approx. 1,430 mm (56.3 in)
Dry Weight:
Approx. 117 kg (258 lbs)
Curb Weight:
Approx. 124 kg (273 lbs) (may vary slightly by year)
Front Suspension Travel:
280 mm (11.0 in)
Rear Suspension Travel:
285 mm (11.2 in)
Front Fork Type:
43mm inverted cartridge fork
Rear Shock Type:
Monoshock with adjustable preload and rebound damping (Uni-Trak system)
Front Tire Size:
80/100-21 51M
Rear Tire Size:
100/100-18 59M
Front Brake:
250mm petal disc
Rear Brake:
220mm petal disc
Engine Oil Change:
Every 1,000 km (600 miles) or 6 months, whichever comes first (refer to manual for specific conditions).
Air Filter Cleaning:
Clean every 1,000 km (600 miles), replace as needed.
Spark Plug Inspection:
Inspect every 2,000 km (1,200 miles).
Valve Clearance Adjustment:
Every 4,000 km (2,400 miles).
Engine Oil:
SAE 10W-40, API SG, JASO MA (as per engine_specs)
Brake Fluid:
DOT 3 or DOT 4 (refer to manual for specific recommendations)
Coolant:
Permanent type antifreeze (ethylene glycol based) mixed with distilled water, typically 50/50 ratio (refer to manual for exact type and capacity).
Common Wear Items:
Clutch plates, chain and sprockets, fork seals, wheel bearings, carburetor diaphragm.
Potential Problems:
Carburetor jetting may require adjustment for altitude or specific riding conditions; occasional issues with electrical connectors or grounding.
Manufacturer Focus:
Kawasaki Heavy Industries, Ltd. has a long history in motorcycle manufacturing, known for performance and innovation in various classes.
Klx Lineage:
The KLX line has been a staple for Kawasaki's off-road offerings, evolving from earlier models like the KDX and KL series. The KLX300R specifically filled a niche for a capable, liquid-cooled four-stroke trail bike.
Production Period:
Primarily 1997-2005, with some overlap and continued use in later years.
