Target Audience:
Kawasaki KX250F (2002) owners, mechanics, and enthusiasts seeking detailed repair and maintenance information.
Advantage:
Provides dealer-level information and procedures, ensuring accuracy and completeness for effective repairs.
Usability:
Designed to be simple to use, with clear instructions and diagrams.
Content Breadth:
Covers every part of the motorcycle, from fundamental maintenance to complex engine and electrical repairs.
Overall Coverage:
Complete workshop procedures, electrical diagrams, torque settings, fluid capacities.
Engine Coverage:
General Information, Periodic Maintenance, Fuel System, Cooling System, Engine Top End, Engine Right Side, Engine Lubrication System, Engine Removal/Installation, Crankshaft/Transmission.
Chassis Coverage:
Wheels/Tires, Final Drive, Brakes, Suspension, Steering, Frame.
Electrical Coverage:
Electrical System.
Additional Coverage:
Appendix.
Estimated Page Count:
Information not explicitly stated, but described as 'COMPLETE' and 'packed with all the information'.
Type:
Service Repair Manual
Origin:
Official dealer workshop equivalent.
Software Requirements:
Adobe PDF Reader & WinZip.
Interactivity:
Zoom In/Out functionality.
Operating Systems:
All Versions of Windows & Mac.
Engine Systems:
Fuel System (carburetor tuning, fuel delivery), Cooling System (radiator, coolant, hoses), Lubrication System (oil type, capacity, pump operation), Engine Top End (cylinder head, valves, piston), Engine Right Side (clutch, gearbox internals), Crankshaft/Transmission (assembly, disassembly, gear inspection).
Chassis Systems:
Wheels & Tires (rims, spokes, tire pressure, replacement), Final Drive (chain maintenance, sprockets), Brakes (hydraulic system, pad replacement, caliper service, bleeding), Suspension (forks, rear shock, linkage maintenance, adjustments), Steering (handlebars, triple clamps, bearings).
Electrical Systems:
Ignition system, lighting, wiring diagrams, component testing.
Maintenance Procedures:
Periodic maintenance, oil changes, filter replacements, chain adjustment, brake fluid flush, coolant flush.
Repair Procedures:
Engine rebuilds (top end, bottom end), transmission overhauls, suspension fork rebuilds, brake caliper service, carburetor overhaul.
Diagnostic Procedures:
Troubleshooting common issues, electrical system diagnostics, carburetor jetting and adjustment.
Installation Procedures:
Engine removal and installation, component replacement procedures.
Depth Of Information:
Comprehensive, covering all workshop procedures, from basic tasks to complete overhauls. Includes step-by-step diagrams.
Data Provided:
Torque settings, fluid capacities, technical specifications for all components.
Engine Type:
Four-stroke, DOHC, single-cylinder (common for KX250F models of this era).
Displacement:
249cc (typical for KX250F).
Horsepower And Torque:
Specific figures not provided in product info, but manual would contain detailed performance specifications and tuning data.
Fuel Delivery:
Carburetor (likely Keihin PWK series).
Fuel Type:
Unleaded gasoline (manual would specify octane rating).
Oil Type Capacity:
Manual specifies fluid capacities, likely requiring a high-quality motorcycle-specific oil (e.g., SAE 10W-40).
Gearbox:
Manual, constant mesh, 5-speed (typical for this model).
Transmission Options:
None specified, standard configuration.
Clutch Type:
Wet multi-disc (standard for motocross bikes).
General Dimensions:
Specific dimensions (length, width, height) would be detailed in the manual's 'General Information' or 'Frame' sections.
Dry Weight:
Manual would contain curb weight and dry weight specifications.
Curb Weight:
Manual would contain curb weight and dry weight specifications.
Safety Ratings:
Not applicable to motocross bikes in the same way as street vehicles; focus is on rider safety through component integrity and maintenance.
Braking System:
Hydraulic disc brakes front and rear, with detailed service procedures in the manual.
Frame Construction:
High-tensile steel perimeter frame (typical for this era) covered in detail for maintenance and inspection.
Oil Change Interval:
Manual would specify intervals based on operating hours or mileage, typically every few rides for motocross use.
Air Filter Cleaning:
Frequent cleaning and re-oiling recommended, especially in dusty conditions, with procedures detailed.
Spark Plug Inspection:
Regular checks and gap adjustments are crucial for optimal performance.
Valve Clearance Check:
Periodic checks and adjustments are essential for engine longevity and performance, with specifications provided.
Engine Oil Specification:
Manual will detail required viscosity and API classification, e.g., SAE 10W-40 API SG or higher.
Coolant Specification:
Manual will specify type of antifreeze (e.g., ethylene glycol based) and mixture ratio.
Brake Fluid Specification:
DOT 3 or DOT 4 hydraulic brake fluid (specified in manual).
Common Wear Items:
Clutch plates, piston rings, valve guides, wheel bearings, steering head bearings (all covered in the manual for inspection and replacement).
Carburetor Tuning Challenges:
Proper jetting for varying altitudes and temperatures is critical, with the manual providing guidance.
Kawasaki Motorsports:
Kawasaki has a long and successful history in motocross racing, with the KX line being a staple of the sport.
Kx250F Development:
The 2002 model represents a significant point in the evolution of Kawasaki's four-stroke motocross technology, moving away from the two-stroke era for many riders.
Manufacturing Location:
Information not provided, but typically manufactured in Japan or by Kawasaki's global manufacturing partners.
