menu

0
0
您的购物车
😊 Product added to cart successfully   Product removed to cart successfully
你的购物车是空的！
继续购物
1 2

Kawasaki KX500 1983-2004 Factory Service Repair Manual

$16.99
$16.99
🏷️ Basic Information Identification Make: Kawasaki Model: KX500 Model Years Covered: 1983, 1984, 1985, 1986, 1987, 1988, 1989, 1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998, 1999, 2000, 2001,...
28 people are viewing this right now
类型: Motorcycle
厂商:
Kawasaki
斯库: 392582
标签: 1983 1984 1985 1986 1987 1988 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 Kawasaki KX Series KX500 Motorcycle Motorcycles
Kawasaki KX500 1983-2004 Factory Service Repair Manual
🏷️ Basic Information
Identification
Make:
Kawasaki
Model:
KX500
Model Years Covered:
1983, 1984, 1985, 1986, 1987, 1988, 1989, 1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004
Vehicle Type:
Off-road Motorcycle (Motocross)
Engine Type:
Two-stroke, Single Cylinder
👋 Introduction
Market Position
Positioning:
The definitive guide for owners and technicians seeking to maintain, repair, and optimize the legendary Kawasaki KX500.
Competitive Analysis
Advantage:
Provides factory-level accuracy and detail, surpassing third-party manuals for comprehensiveness and reliability.
Key Features
Value Proposition:
Empowers owners to perform extensive maintenance and repairs, significantly reducing labor costs and enhancing understanding of the vehicle.
User Benefit 1:
Save substantial labor costs ($50-$60 per hour) by performing servicing independently.
User Benefit 2:
Gain deep knowledge of the vehicle's systems and common issues, enabling informed decisions and effective communication with mechanics.
User Benefit 3:
Access precise, factory-trained information to ensure repairs and maintenance are performed to the highest standard.
📋 Manual Details
Coverage Areas
Primary Coverage:
Complete repair and maintenance for Kawasaki KX500 models from 1983 to 2004
Styles Covered:
All model variations within the specified year range
Page Count
Estimated Pages:
Hundreds (exact number not specified, but described as extensive)
Manual Type
Type:
Factory Service Repair Manual
Source:
Official Factory Manual
Language
Language:
English
Format
File Format:
PDF
Delivery Method:
Downloadable link post-payment
📖 Manual Coverage
Systems Covered
Engine Systems:
Top End, Lubrication System, Fuel System, Cooling System
Powertrain Systems:
Clutch, Crankshaft, Transmission, Final Drive
Chassis Systems:
Wheels/Tires, Brakes, Suspension, Steering, Frame
Electrical Systems:
Electrical System, Wiring Diagrams
General Information:
General Information
Procedures Included
Maintenance:
Routine maintenance, fluid changes, inspections
Troubleshooting:
Engine fault symptom diagnosis, advanced troubleshooting guide, electrical system diagnosis
Repair:
Step-by-step repair procedures for all covered systems, engine rebuilds, component overhauls
Installation:
Engine Removal/Installation
Tuning:
Engine tuning guidance
Technical Depth
Depth:
Comprehensive, factory-level detail covering all aspects of maintenance and repair
Instructional Method:
Step-by-step instructions, detailed illustrations, diagrams, photos, enlarged insets, notes, cautions, and warnings
User Skill Level:
Suitable for both novice owners and professional technicians, enabling owners to understand and direct mechanic work
📊 Manual Specifications
File Format
Quality:
High Resolution
Compatibility:
Compatible with all PC-based Windows operating systems and Mac
Print Quality
Printability:
Fully printable without restriction (individual pages, chapters, or entire manual)
Binding Type
Binding:
N/A (Digital Download PDF)
Paper Type
Paper Type:
N/A (Digital Download PDF)
Searchability
Search Functionality:
Enabled for quick information retrieval
Storage
Storage Options:
Save to hard drive, burn to CD-ROM
⚙️ Engine Specifications
Primary Engine
Engine Size:
494cc (approximate, variations may exist across years)
Bore X Stroke:
Refer to specific year sections within the manual for precise dimensions (typically around 87.0mm x 82.0mm)
Engine Type:
Liquid-cooled, 2-stroke, single-cylinder, Reed Valve
Ignition:
CDI (Capacitor Discharge Ignition) with Electronic Advance
Performance
Horsepower Estimate:
Typically in the range of 50-60+ HP, dependent on year and specific tuning.
Torque Estimate:
Significant mid-range torque characteristic of its class, specific figures vary by year.
Fuel System
Carburetion:
Mikuni VM Series Carburetor (specific model varies by year, e.g., VM34SS, VM36SS)
Fuel Type:
Unleaded gasoline with appropriate 2-stroke oil mix (refer to manual for specific ratio and oil type)
Fuel Tank Capacity:
Typically around 2.6 - 3.2 US gallons (9.8 - 12.1 L), check manual for exact specifications.
Cooling System
Cooling Method:
Liquid-cooled (radiator system)
Coolant Type:
Ethylene glycol-based antifreeze, refer to manual for specific mixture ratios and approved types.
Lubrication System
Lubrication Type:
Premix (oil mixed with gasoline) and crankcase lubrication.
🔧 Transmission
Standard
Transmission Type:
5-speed constant mesh sequential gearbox
Clutch Type:
Wet, multi-disc, cable-actuated
Features
Gear Ratios:
Detailed gear ratios for each speed are provided within the manual.
Transmission Oil Type:
Refer to manual for specific transmission oil grade and capacity (typically SAE 80 or 90 gear oil).
📐 Dimensions
Exterior
Length:
Refer to specific year sections within the manual for exact dimensions.
Width:
Refer to specific year sections within the manual for exact dimensions.
Height:
Refer to specific year sections within the manual for exact dimensions.
Weights
Dry Weight Estimate:
Typically around 240-250 lbs (109-113 kg) depending on year and equipment.
🛡️ Safety Features
Ratings
Safety Ratings:
Not applicable in the same way as road vehicles; focus is on component integrity and proper functioning for off-road use.
Active Features
Active Safety Components:
Effective braking system (disc brakes front and rear), responsive suspension, stable chassis geometry.
Passive Features
Passive Safety Considerations:
Rider protection is paramount; manual covers component condition checks and maintenance critical for safe operation.
💡 Technology Features
Infotainment
Infotainment Systems:
N/A (This is a performance motocross bike, not equipped with typical infotainment features).
Driver Assistance
Driver Assistance Features:
N/A (Focus is on rider input and mechanical feedback).
Connectivity
Connectivity Features:
N/A (No electronic connectivity features).
Engine Management
Engine Management Systems:
CDI ignition system with electronic advance is the primary engine management technology. Manual details its function and diagnostics.
🔧 Maintenance
Service Intervals
Engine Top End Overhaul:
Intervals for piston rings, piston, and cylinder inspection/replacement vary based on usage intensity; manual will detail specific recommendations.
Air Filter Cleaning:
Frequent cleaning and oiling required, especially in dusty conditions; manual provides detailed procedures.
Spark Plug Maintenance:
Regular inspection and replacement based on operating hours or performance degradation.
Chain And Sprocket Maintenance:
Regular cleaning, lubrication, and tension adjustment are critical; manual outlines proper procedures and specifications.
Fluid Specifications
2-Stroke Oil Type:
High-quality 2-stroke racing oil recommended; specific brands and JASO ratings will be detailed in the manual.
Coolant Specifications:
Proper mix of distilled water and ethylene glycol-based antifreeze; manual specifies the correct ratio.
Brake Fluid Type:
DOT 4 is commonly used, but the manual will specify the exact requirement for optimal brake performance.
Known Issues
Power Valve Maintenance:
The power valve system requires regular cleaning and inspection to ensure optimal performance and prevent sticking.
Overheating Prevention:
Maintaining proper coolant levels, ensuring radiator fins are clean, and verifying thermostat operation are key.
Clutch Wear:
Regular adjustment and inspection of clutch plates and springs are necessary due to the demanding nature of motocross.
📚 Vehicle History
Brand Heritage
Kawasaki Offroad Legacy:
Kawasaki has a long and successful history in motocross and off-road racing, with the KX line being a cornerstone.
Model Evolution
Kx500 Development:
The KX500 was renowned for its powerful engine and competitive performance throughout its production run, evolving with incremental updates.
Production
Production Period:
1983-2004, a significant 22-year production span indicating its enduring popularity and effectiveness.
🏆 Awards & Recognition
Recognitions
Racing Dominance:
The KX500 has a storied history of success in professional motocross and off-road racing championships, a testament to its engineering and performance.
Ratings
Industry Reputation:
Widely regarded as one of the most potent and capable open-class motocross bikes of its era.
Certifications
Manual Certification:
Official Factory Service Repair Manual, ensuring adherence to OEM standards and procedures.
Sale
View full product details →

Unavailable

Sold Out