Target Audience:
Mechanics and DIY Enthusiasts
Purpose:
To provide comprehensive repair and maintenance information for the Kawasaki KX60-B6 1990
Comprehensiveness:
Detailed explanations, step-by-step procedures, and pictorial diagrams
Ease Of Use:
Simple explanation, easy to read reference book
Diagnostic Aid:
Includes diagnosis and troubleshooting information
Safety Emphasis:
Highlights precautions, DANGER, CAUTION, and WARNING remarks
Engine:
Full Engine Overhaul, Carburetor, Ignition System, Cooling System (if applicable)
Transmission:
Gearbox Disassembly, Assembly, Lubrication, Shifting Mechanism
Chassis:
Frame, Suspension (Front Forks, Rear Shock), Steering System, Wheels, Tires, Brakes (Front & Rear)
Electrical:
Wiring Diagrams, Lighting (if applicable), Ignition Components
Bodywork:
Plastics, Seat, Handlebars, Footpegs
Fuel System:
Carburetor cleaning, adjustment, and rebuilding.
Maintenance:
Routine Maintenance, Lubrication Schedules, Tire Pressure Checks, Chain Adjustment
Troubleshooting:
Diagnostic Procedures, Common Faults, Symptom-Based Troubleshooting
Repair:
Component Removal, Disassembly, Inspection, Reassembly, Installation
Adjustments:
Carburetor Settings, Clutch Adjustment, Brake Adjustment, Suspension Settings
Torque Specifications:
Detailed torque values for all critical fasteners and assembly points.
Depth:
Comprehensive Step-by-Step Procedures with Detailed Illustrations
Visuals:
Pictorial Diagrams, Exploded Diagrams, Drawings, Photos
Special Tools:
Reference to Special Service Tool Numbers and Usage Illustrations
Wear Limits:
Includes Wear Limits for Component Replacement Decisions
Service Data:
Includes essential service data, specifications, and allowable limits.
Engine Type:
Two-stroke, Single-cylinder, Water-cooled (typical for KX60, confirmation in manual)
Displacement:
59.8 cc (approximate, specific to model variant)
Horsepower:
Refer to manual for specific output figures.
Torque:
Refer to manual for specific output figures.
Carburetor Type:
Refer to manual for exact specifications (e.g., Mikuni VM series)
Fuel Type:
Unleaded gasoline with 2-stroke oil pre-mix
Ignition Type:
CDI (Capacitor Discharge Ignition)
Oil System:
Premix fuel and oil
Length:
Refer to manual for specific dimensions.
Width:
Refer to manual for specific dimensions.
Height:
Refer to manual for specific dimensions.
Dry Weight:
Refer to manual for specific weight figures.
Curb Weight:
Refer to manual for specific weight figures.
Front Tire Size:
Refer to manual for specific size (e.g., 2.50-14).
Rear Tire Size:
Refer to manual for specific size (e.g., 3.00-12).
Wheelbase:
Refer to manual for specific wheelbase.
Oil Change Interval:
Refer to manual for specific intervals for gearbox oil.
Spark Plug Maintenance:
Refer to manual for recommended inspection and replacement intervals.
Air Filter Cleaning:
Refer to manual for cleaning and replacement intervals, typically frequent for off-road use.
Gearbox Oil Type:
Refer to manual for exact specifications (e.g., SAE 10W-40 motorcycle oil).
Coolant Type:
Refer to manual if liquid-cooled, otherwise not applicable.
Brake Fluid Type:
Refer to manual for specification (likely DOT 3 or DOT 4).
Common Wear Items:
Clutch plates, piston rings, and carburetor jets are common wear items on two-stroke dirt bikes of this era.
Engine Carburetion:
Carburetor tuning and cleaning are critical for optimal performance and preventing bogging or stalling.
Suspension Servicing:
Fork seals and rear shock absorber service are important for maintaining proper handling and damping.
Kawasaki Motorsports:
Kawasaki has a long and successful history in off-road and motocross racing.
Kx Lineup:
The KX60 was part of Kawasaki's competitive KX line of motocross bikes, aimed at younger riders.
Kx60 Positioning:
Designed as an entry-level motocross bike for junior riders.
Production Years:
The KX60 was produced through several model years, with the B6 designation indicating a specific iteration.
