Market Segment:
Entry-level to intermediate youth motocross/off-road sportbike.
Competitors:
Yamaha YZ80/85, Suzuki RM80/85, Honda CR80/85.
Ease Of Use:
Designed for younger riders, emphasizing ease of handling and maintenance.
Durability:
Kawasaki's reputation for robust off-road machinery.
Years Covered:
1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007, 2008, 2009, 2010
Manual Type:
Workshop Service Manual / Repair Manual
Format:
PDF (Downloadable)
Engine:
Disassembly, assembly, inspection, adjustment, troubleshooting of engine components (carburetor, ignition, cooling, lubrication, etc.)
Transmission:
Service, inspection, and repair of the gearbox and clutch assembly.
Chassis And Suspension:
Front fork, rear shock absorber, swingarm, linkage, steering system, wheel bearings, and related components.
Brakes:
Front and rear brake systems, including hydraulic lines, master cylinders, calipers, and pads.
Electrical System:
Ignition system, lighting, battery, wiring diagrams, and component testing.
Fuel System:
Fuel tank, fuel lines, and carburetor service and adjustment.
Bodywork And Frame:
Frame inspection, fairings, seat, and other body components.
Maintenance:
Routine maintenance checks, lubrication, adjustments, and periodic service intervals.
Troubleshooting:
Systematic diagnostic procedures for common problems and failures.
Repair:
Step-by-step instructions for disassembly, repair, and reassembly of all major components.
Installation:
Procedures for installing new or replacement parts.
Technical Depth:
Comprehensive, from basic adjustments to complete engine rebuilds, with detailed explanations and diagrams.
Engine Type:
2-stroke, single-cylinder
Displacement:
59.6 cc (typical for KX60 models)
Bore X Stroke:
43.0 mm x 41.6 mm (typical)
Cooling System:
Air-cooled
Horsepower:
Approx. 9-10 HP (estimated, exact figures vary by year and tuning)
Torque:
Not explicitly provided, but tuned for low-end torque suitable for youth riders.
Carburetor:
Mikuni VM15SC (typical)
Fuel Type:
Unleaded gasoline mixed with 2-stroke oil (ratio specified in manual)
Oil Change Interval:
Specific interval for gearbox oil change will be detailed in the manual, typically after initial break-in and then periodically.
Spark Plug Replacement:
Regular inspection and replacement based on usage and condition, as per manual recommendations.
Air Filter Cleaning:
Frequent cleaning and/or replacement of the air filter is critical for 2-stroke engines, especially in dusty off-road conditions.
Gear Oil:
Manual will specify SAE 10W-30 or SAE 10W-40 API GL-4 transmission oil for the gearbox.
2 Stroke Oil:
High-quality 2-stroke motorcycle oil, premix or injection system, with specific ratio recommendations in the manual.
Clutch Wear:
Common in high-performance off-road bikes; subject to wear due to aggressive riding. Manual will detail inspection and replacement.
Carburetor Fouling:
Can occur due to improper fuel/oil mixture or debris; manual provides cleaning and adjustment procedures.
Suspension Seals:
Front fork and rear shock seals can wear over time, leading to leaks; manual covers seal replacement and suspension service.
Kawasaki Motorsports:
Kawasaki has a long and successful history in motorcycle racing, particularly in motocross and supercross.
Kx Lineage:
The KX60 is part of Kawasaki's esteemed KX line of motocross bikes, designed to introduce young riders to the sport.
Production Period:
The KX60 was produced for a significant period, with the 1998-2010 range representing a substantial portion of its later production.