This manual covers the motorcycles from the 2010 model year. These performance-oriented, liquid-cooled, 2-stroke single-cylinder off-road competition motorcycles are built upon a rich motorsports heritage. Known for their powerful engines, with displacements of 84 cc for the 85 and 99 cc for the 100, and agile chassis, these models are designed for motocross racing and spirited off-road riding. The series is consistently praised for its competitive performance and reliability within the mini-motocross segment, offering a strong foundation for aspiring racers and enthusiasts.
This comprehensive digital service/repair manual provides detailed, workshop-level information essential for the maintenance and repair of your 85 or 100. It covers a wide range of systems, including general information, fuel and cooling systems, engine components (top end, right side, bottom end, transmission), wheels, tires, final drive, brakes, suspension, steering, frame, and the electrical system. The manual includes step-by-step instructions, diagrams, torque specifications, fluid capacities, and diagnostic procedures, making it an invaluable resource for owners and technicians to ensure optimal performance and longevity of the vehicle.
Product Type:
Digital Service/Repair Manual
Product Format:
PDF Download
Target Audience:
Owners, technicians, and enthusiasts of Kawasaki KX85 and KX100 motorcycles
Advantage:
Provides dealer-level workshop information in an accessible digital format
Content Quality:
Detailed instructions, step-by-step diagrams, comprehensive coverage
Usability:
Simple to use, packed with necessary information
General Information:
Included
Engine Right Side:
Included
Engine Removal Installation:
Included
Engine Bottom End Transmission:
Included
Electrical System:
Included
Estimated Pages:
Varies (typically 300-600 pages for this type of manual)
Type:
Service/Repair Manual
Engine Systems:
Top end, right side components, bottom end, transmission, cooling, fuel system
Chassis Systems:
Wheels, tires, final drive, brakes, suspension, steering, frame
Electrical Systems:
Wiring diagrams, component testing, troubleshooting
Maintenance:
Regular service, fluid changes, filter replacements, spark plug replacement
Repair:
Engine rebuilds, transmission overhaul, brake system service, suspension component replacement, electrical repairs
Diagnostics:
Troubleshooting guides, fault finding procedures
Assembly Disassembly:
Step-by-step instructions with diagrams for component removal and installation
Depth:
Comprehensive workshop level, suitable for professional mechanics and advanced DIY enthusiasts
Data Included:
Torque specifications, fluid capacities, clearances, timing information, diagnostic procedures, electrical schematics
Requirements:
Adobe PDF Reader, WinZip
Interactivity:
Zoom in/out functionality
Compatibility:
All versions of Windows & Mac
Printability:
Printable pages
Binding:
N/A (Digital PDF)
Paper Type:
N/A (Digital PDF)
Engine Type Kx85:
2-stroke, single-cylinder
Engine Type Kx100:
2-stroke, single-cylinder
Displacement Kx85:
84 cc (5.1 cu in)
Displacement Kx100:
99 cc (6.0 cu in)
Bore Kx85:
48.5 x 45.8 mm
Bore Kx100:
52.5 x 45.8 mm
Cooling System Type:
Liquid-cooled
Carburetor Kx85:
Keihin PWK28
Carburetor Kx100:
Keihin PWK34
Fuel Type:
Unleaded gasoline (91 octane or higher recommended)
Oil Mixture Ratio:
50:1 (high-quality 2-stroke oil)
Transmission Type:
6-speed constant mesh, return shift
Optional Transmissions:
N/A
Clutch Type:
Wet, multi-disc
Final Drive Type:
Chain drive
Transmission Oil Type:
Kawasaki Motorcycle Gear Oil (or equivalent API GL-4, SAE 80)
Overall Length Kx85:
1,865 mm (73.4 in)
Overall Length Kx100:
1,920 mm (75.6 in)
Overall Width:
730 mm (28.7 in)
Overall Height:
1,165 mm (45.9 in)
Wheelbase Kx85:
1,240 mm (48.8 in)
Wheelbase Kx100:
1,275 mm (50.2 in)
Ground Clearance:
305 mm (12.0 in)
Seat Height:
850 mm (33.5 in)
Curb Weight Kx85:
76 kg (167.6 lbs)
Curb Weight Kx100:
82 kg (180.8 lbs)
Fuel Tank Capacity:
5.0 L (1.3 US gal)
Safety Ratings:
N/A (Off-road competition motorcycles)
Braking System Front:
Hydraulic disc
Braking System Rear:
Hydraulic disc
Tires Front:
70/100-17 40M (KX85), 70/100-19 42M (KX100)
Tires Rear:
90/100-14 49M (KX85), 90/100-16 53M (KX100)
Infotainment System:
N/A (Minimal electronics focused on performance)
Driver Assistance Features:
N/A
Connectivity Features:
N/A
Oil Change Interval:
Refer to manual (typically after specific hours of use or annually)
Air Filter Cleaning:
Frequently, depending on riding conditions
Spark Plug Replacement:
Refer to manual (e.g., 10-20 hours of use)
Coolant Type:
High-quality, permanent type anti-freeze with water (50/50 mix recommended)
Common Wear Items:
Clutch plates, brake pads, chain and sprockets, tires, piston rings due to the nature of 2-stroke engines and off-road use.
Carburetor Tuning:
May require periodic adjustment based on altitude, temperature, and fuel quality.
Kawasaki Motorsports:
Kawasaki has a long and successful history in motocross and off-road racing with its KX line.
Kx Series Legacy:
The KX85 and KX100 are direct descendants of Kawasaki's championship-winning motocross machines, known for their performance and reliability in their class.
Manufacturing Location:
Japan (typically for Kawasaki off-road models)
Motorsport Awards:
The KX series in general has a strong track record in amateur and professional motocross competitions.
Industry Reviews:
Consistently praised for their powerful engines and competitive chassis in the mini-motocross segment.
