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Kawasaki KX85 2007 Factory Service Repair Manual
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🏷️ Basic Information Identification Make: Kawasaki Model: KX85 Year: 2007 Product Type: Factory Service Repair Manual Target Audience: Mechanics and DIY persons 👋 Introduction Market Position Vehicle Segment: Competition Motocross/Dirt...
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🏷️ Basic Information
Identification
Make:
Kawasaki
Model:
KX85
Year:
2007
Product Type:
Factory Service Repair Manual
Target Audience:
Mechanics and DIY persons
👋 Introduction
Market Position
Vehicle Segment:
Competition Motocross/Dirt Bike
Target Market:
Youth riders, amateur motocross competitors
Competitive Analysis
Competitors:
Yamaha YZ85, Honda CR85R, Suzuki RM85
Key Features
Vehicle Key Features:
Powerful 2-stroke engine, strong suspension, competitive chassis geometry
Manual Value Proposition:
Essential resource for maintaining peak performance and longevity of the KX85
📋 Manual Details
Coverage Areas
Primary Coverage:
Repair and adjustment of Kawasaki KX85 2007
Scope:
Comprehensive explanations of all installation, removal, disassembly, assembly, repair, and check procedures
Page Count
Estimated Pages:
Refer to specific edition (typically 200-400 pages for this type of manual)
Manual Type
Type:
Factory Service Repair Manual
Language
Language:
English
Format
Format:
Likely PDF or printed manual
📖 Manual Coverage
Systems Covered
Engine:
Detailed disassembly, assembly, inspection, and repair of the 2-stroke engine
Cooling System:
Information on liquid cooling system components and maintenance
Fuel System:
Carburetor inspection, adjustment, and overhaul procedures
Ignition System:
Details on CDI ignition, spark plug specifications, and troubleshooting
Transmission:
Clutch operation, gearbox disassembly, inspection, and reassembly
Chassis And Suspension:
Front fork (USD telescopic) and rear shock absorber (monoshock) maintenance, adjustments, and rebuilds
Brakes:
Front and rear hydraulic disc brake system maintenance, bleeding, and component replacement
Electrical System:
Wiring diagrams, lighting, ignition system, and component testing
Frame And Bodywork:
Removal and installation of body panels, seat, fuel tank, and frame inspection
Wheels And Tires:
Wheel bearing maintenance, tire pressure, and replacement
Procedures Included
General Maintenance:
Oil change, filter replacement, chain adjustment, and general inspection procedures
Troubleshooting:
Diagnostic charts and step-by-step troubleshooting guides for common issues
Disassembly And Assembly:
Detailed instructions for taking apart and reassembling all major components
Repair And Rebuild:
Comprehensive instructions for rebuilding engine, transmission, and suspension components
Adjustments:
Carburetor tuning, clutch adjustment, brake lever adjustment, and suspension setting
Inspection:
Detailed visual and functional inspection procedures for all parts
Technical Depth
Depth:
Complete overhaul and detailed technical specifications
Diagnostic Capability:
Advanced diagnostic procedures and fault finding
Rebuild Instructions:
Full engine, transmission, and suspension rebuild instructions
📊 Manual Specifications
File Format
Digital Format:
Typically PDF, searchable text and high-resolution images
Print Quality
Image Resolution:
High-quality photographic and schematic illustrations
Binding Type
Printed Binding:
Professional binding for durability (e.g., spiral-bound or perfect-bound)
Paper Type
Printed Paper Quality:
Durable, often glossy or semi-gloss paper suitable for workshop environments
⚙️ Engine Specifications
Primary Engine
Engine Type:
Liquid-cooled, 2-stroke, single-cylinder
Displacement:
84 cc
Bore X Stroke:
48.5 mm x 45.8 mm
Compression Ratio:
9.0:1 (with variable exhaust port timing, KIPS)
Valving:
Kawasaki Integrated Power Valve System (KIPS)
Lubrication:
Pre-mix
Performance
Horsepower:
Estimated 23-26 HP (at crankshaft, varies by tuning)
Torque:
Refer to service manual for specific torque figures
Fuel System
Carburetor:
Keihin PWK30, single
Fuel Type:
Unleaded gasoline (91-98 octane recommended)
Cooling System
Cooling Method:
Liquid-cooled
Ignition System
Ignition:
Digital CDI
Spark Plug Type:
NGK BR9EG (standard)
🔧 Transmission
Standard
Transmission Type:
Constant-mesh 6-speed return
Clutch
Clutch Type:
Wet multi-disc
Final Drive
Final Drive Type:
Chain drive
Gear Ratios
Gear Ratios:
Refer to service manual for specific gear ratios
Fluid Type
Transmission Oil Type:
Kawasaki Genuine Gear Oil SAE 10W-40 or equivalent API SG/SH/SJ
📐 Dimensions
Exterior
Overall Length:
1835 mm (72.2 in)
Overall Width:
720 mm (28.3 in)
Overall Height:
1135 mm (44.7 in)
Wheelbase:
1260 mm (49.6 in)
Ground Clearance:
330 mm (13.0 in)
Seat Height:
870 mm (34.3 in)
Weights
Dry Weight:
75 kg (165.3 lbs)
Curb Weight:
Not specified, typically heavier than dry weight due to fluids
Suspension Travel
Front Suspension Travel:
285 mm (11.2 in)
Rear Suspension Travel:
275 mm (10.8 in)
Wheels And Tires
Front Tire:
70/100-17 40M
Rear Tire:
90/100-14 49M
Wheelbase Type:
Spoked wheels
🛡️ Safety Features
Active Features
Braking System:
Dual hydraulic disc brakes (front and rear)
Suspension System:
Performance-oriented suspension for stability and control
Passive Features
Frame Construction:
High-tensile steel perimeter frame for strength and rigidity
Safety Considerations
Personal Protective Equipment:
Manual emphasizes the importance of wearing appropriate riding gear (helmet, goggles, gloves, boots, protective clothing)
💡 Technology Features
Infotainment
Infotainment System:
None (purpose-built motocross vehicle)
Driver Assistance
Driver Assistance Features:
None (purpose-built motocross vehicle)
Connectivity
Connectivity Features:
None (purpose-built motocross vehicle)
Engine Management
Engine Management System:
Basic CDI ignition with KIPS
🔧 Maintenance
Service Intervals
Oil Change Interval:
Refer to manual; typically every 10-15 hours of riding for gearbox oil
Air Filter Cleaning:
Frequent cleaning recommended, especially in dusty conditions (e.g., every 3-5 hours)
Spark Plug Replacement:
Refer to manual; typically every 20-30 hours of riding
Top End Rebuild:
Refer to manual; generally recommended around 40-60 hours for performance riders
Fluid Specifications
Coolant Type:
Kawasaki All-Season Motorcycle Coolant or equivalent ethylene glycol-based coolant with demineralized water (50/50 mix)
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid
Two Stroke Oil:
High-quality 2-stroke motorcycle oil (pre-mix)
Known Issues
Common Wear Items:
Clutch plates, piston rings, spark plug, chain and sprockets, brake pads
Carburetor Jetting:
Can require adjustment based on altitude and temperature changes; manual provides jetting tables
Suspension Seals:
Fork seals and shock seals can wear over time and require replacement
📚 Vehicle History
Brand Heritage
Kawasaki Heritage:
Kawasaki has a long history of producing high-performance off-road motorcycles, including successful motocross models.
Model Evolution
Kx Series Evolution:
The KX85 is part of Kawasaki's long-standing KX line of motocross bikes, known for their competitive performance and innovative features. The KX85 replaced the KX80 and has seen continuous refinement over the years.
Production
Production Era:
The KX85 model line has been in continuous production since its introduction, with the 2007 model being a part of the early to mid-2000s generation.
🏆 Awards & Recognition
Recognitions
Motocross Reviews:
The KX85 typically received positive reviews in its class for its performance and handling, often considered a strong contender among 85cc motocross bikes.