Target Audience:
Kawasaki KX85 owners, mechanics, parts suppliers, and restorers.
Value Proposition:
Essential tool for accurate parts ordering, maintenance, and disassembly/assembly reference for a specific model range.
Distinguishing Features:
Fully illustrated with exploded views, directly referencing OEM part numbers for the 2006-2007 KX85 models.
Illustration Style:
Exploded views for clear visualization of component relationships and assembly.
Part Number Accuracy:
Provides precise OEM part numbers, crucial for ordering correct replacements.
Engine Systems:
Cylinder, Piston, Crankshaft, Carburetor, Ignition System, Cooling System, Crankcase Assembly
Chassis Systems:
Frame, Sub-frame, Swingarm, Linkage, Front Forks, Rear Shock Absorber
Braking Systems:
Front Brake Caliper, Master Cylinder, Brake Lever, Brake Pedal, Rear Brake Caliper, Brake Disc
Wheel And Tire Systems:
Front Wheel Hub, Rear Wheel Hub, Spokes, Nipples, Tires, Tubes, Axles
Fuel And Exhaust Systems:
Fuel Tank, Petcock, Carburetor Components, Muffler, Header Pipe
Electrical Systems:
Ignition Coil, Spark Plug, Wiring Harness Components (limited to part identification)
Assembly Disassembly Aid:
Yes, via exploded views
Parts Identification:
Primary function, with part numbers and quantities
Troubleshooting Guides:
No, this is a parts catalog, not a service manual
Depth Of Coverage:
Comprehensive identification of all genuine Kawasaki OEM parts for specified models.
Repair Instructions:
None, but aids in identifying parts needed for repair.
Engine Type:
Liquid-cooled, 2-stroke, single-cylinder
Bore X Stroke:
48.5 mm x 45.8 mm (typical for KX85)
Displacement:
84 cm³ (typical for KX85)
Carburetor:
Keihin PWK28 (typical)
Starting System:
Kick starter
Horsepower:
Approximately 26-28 hp (estimated for this era KX85)
Torque:
Approximately 13-14 lb-ft (estimated for this era KX85)
Fuel Type:
Unleaded gasoline, 2-stroke oil mixture
Fuel Tank Capacity:
5.0 L (1.3 US gal)
Safety Certification:
Off-road vehicle, not subject to typical automotive safety ratings (e.g., NHTSA, IIHS).
Braking System:
Hydraulic disc brakes front and rear for strong stopping power.
Chassis Design:
Rigid frame design for stability and rider control.
Infotainment System:
N/A - This is a motocross bike, no infotainment systems.
Driver Assistance Features:
N/A - This is a motocross bike, no electronic driver assistance features.
Connectivity Features:
N/A - This is a motocross bike, no connectivity features.
Oil Change Interval:
Dependent on usage; regular checks and changes of transmission oil recommended (refer to service manual for specifics).
Air Filter Cleaning:
Frequent cleaning and oiling is critical for optimal performance and engine longevity, especially in dusty conditions.
Spark Plug Replacement:
Regular inspection and replacement based on condition and hours of use.
Transmission Oil Type:
SAE 10W-30 API GL-4 (verify with specific service manual or dealer for exact specification)
Coolant Type:
High-quality, permanent type anti-freeze with a 50/50 mix of water (verify with specific service manual).
2-Stroke Oil Type:
High-quality JASO FD or API TC certified 2-stroke pre-mix oil.
Common Wear Items:
Piston rings, clutch plates, wheel bearings, swingarm bushings, fork seals.
Engine Tune Up Considerations:
Proper jetting of the carburetor is crucial for optimal performance and preventing engine damage due to lean conditions.
Maintenance Documentation Aid
Parts Ordering Tool:
This parts manual is an invaluable tool for identifying the correct OEM part numbers required for maintenance and repair.
Kawasaki Motorsports Legacy:
Kawasaki has a long and successful history in motocross and off-road racing, with the KX line being a prominent part of this heritage.
Kx85 Development:
The KX85 is a direct descendant of previous Kawasaki 80cc and 85cc motocross models, continually refined for performance and handling.
Generations Covered By Manual:
Represents a specific generation of the KX85 platform for the 2006-2007 model years.
Manufacturing Location:
Typically manufactured by Kawasaki Heavy Industries in Japan or other global facilities.
Motocross Competitiveness:
The KX85 platform is a highly competitive model in its class, often favored by young riders and in racing circuits for its performance and handling.
User Reviews General:
Generally well-regarded for its strong engine and capable chassis, a staple in youth motocross.
Oem Parts Accuracy:
This manual provides OEM-certified part identification, ensuring authenticity and proper fitment.
