Target Audience:
DIY owners, home mechanics, professional technicians, workshops.
Value Proposition:
Cost savings through DIY repairs, instant access to factory-level information, comprehensive coverage.
Features:
Instant download, comprehensive coverage, detailed illustrations, troubleshooting guide, wiring diagrams.
Engine:
Complete overhaul, rebuild, and maintenance of the engine
Fuel System:
Carburetion (or EFI if applicable), fuel pump, lines, and tank service
Transmission:
CVT (Continuously Variable Transmission) inspection, adjustment, and repair; final drive service
Drivetrain:
2WD and 4WD system operation, maintenance, and repair
Brakes:
Hydraulic brake system service, pad replacement, bleeding, and component inspection
Electrical System:
Complete wiring diagrams, ignition system, charging system, lighting, and accessories
Body And Steering:
Body panel removal, steering system maintenance, and suspension components
Clutching And Belt System:
Drive belt inspection, replacement, clutch assembly service
General Information:
Vehicle identification, specifications, general safety precautions
Maintenance:
Scheduled maintenance tasks, lubrication points, fluid changes
Troubleshooting:
Diagnostic procedures for common issues, fault finding guides
Repair:
Detailed step-by-step instructions for component repair and replacement
Rebuild:
Engine, transmission, and differential rebuild procedures
Depth:
Comprehensive: Covers everything from basic maintenance to complete engine and transmission rebuilds.
Detail Level:
Detailed illustrations, step-by-step instructions, exploded views, and torque specifications.
File Size:
Up to 1 GB (due to quality and detail)
Printability:
High quality, printable from any computer and printer.
Illustration Quality:
Clear, illustrated step-by-step instructions, zoomable illustrations, exploded views.
Binding:
Not Applicable (Digital Download)
Paper:
Not Applicable (Digital Download)
Storage:
Savable on computers, iPads, hard drives, etc.
Software Requirements:
PDF Reader (e.g., Adobe Acrobat Reader), WinZip or WinRAR for zipped files.
Engine Type:
4-stroke, 1-cylinder, OHV, gasoline
Displacement:
401 cc (24.5 cu in)
Bore X Stroke:
72.0 x 99.0 mm (2.83 x 3.90 in)
Fuel Delivery:
Carburetor (Mikuni VM26)
Fuel Type:
Unleaded Gasoline
Oil Type:
SAE 10W-40 API SG or higher (check manual for specific recommendations)
Cooling System:
Liquid-cooled
Type:
Automatic (CVT - Continuously Variable Transmission)
Drive Modes:
2WD / 4WD selectable (on 610 model)
Gear Selection:
High, Low, Neutral, Reverse
Final Drive:
Enclosed gear drive, shaft drive
Cvt Fluid:
Specific CVT fluid (consult manual for part numbers/specifications)
Length:
Approx. 2,715 mm (106.9 in)
Width:
Approx. 1,320 mm (52.0 in)
Height:
Approx. 1,775 mm (69.9 in)
Curb Weight:
Approx. 565 kg (1,246 lbs) for 610 4x4 model
Towing Capacity:
700 kg (1,540 lbs)
Cargo Bed Capacity:
Approx. 150 kg (330 lbs)
Rollover Protection:
Integral Roll Over Protective Structure (ROPS) compliant with SAE J2194 standards.
Braking System:
Hydraulic disc brakes front and rear, parking brake.
Seatbelts:
Seatbelts are standard equipment and must be worn.
Lighting:
Headlights, taillights, brake lights.
Engine Oil Change:
Every 60 hours or annually (refer to manual for exact intervals).
Air Filter Cleaning:
Every 30 hours or as needed in dusty conditions.
Spark Plug Replacement:
Every 120 hours or annually.
Engine Oil Capacity:
Approximately 1.4 L (1.5 US qt) (check manual).
Coolant Type:
Kawasaki Yeon-Myeong (or equivalent ethylene glycol-based antifreeze).
Brake Fluid:
DOT 3 or DOT 4 Hydraulic Brake Fluid.
Common Problems:
CVT belt wear, carburetor adjustments (if applicable), suspension wear.
Tire Pressure Front:
10 psi (0.7 bar)
Tire Pressure Rear:
10 psi (0.7 bar)
Valve Clearance Intake:
0.03-0.05 mm (0.001-0.002 in) (check manual for cold setting).
Valve Clearance Exhaust:
0.05-0.07 mm (0.002-0.003 in) (check manual for cold setting).
Manufacturer:
Kawasaki Heavy Industries, Ltd.
Introduction Period:
The Mule platform has a long history of utility vehicles, with the 600/610 series representing a compact and affordable entry.
Production Years:
Covered years 2005-2009, likely produced beyond these dates.
