🏷️ Basic Information

Make:

Kawasaki

Model:

Mule 600 / 610 4x4

First Generation Year:

2005

Last Generation Year:

2013

Chassis Codes:

KAF400-A, KAF400-B, KAF400-C (varying by year and trim)

👋 Introduction

Vehicle Type:

Compact Utility Vehicle (UTV) / Side-by-Side

Target Audience:

Farmers, ranchers, hunters, recreational users, property maintenance professionals.

Competitors:

John Deere Gator, Cub Cadet Volunteer, Polaris Ranger (early models), Yamaha Rhino (early models).

Utility Focus:

Designed for practical work and off-road capability, rather than pure recreation.

Durability:

Known for robust construction and reliable performance in demanding conditions.

📋 Manual Details

Models Covered:

2005-2013 Kawasaki Mule 600, 2005-2013 Kawasaki Mule 610 4x4

Estimated Page Count:

Likely 500+ pages (typical for comprehensive service manuals)

Type:

Service and Repair Manual

Language:

English

File Format:

PDF Download

📖 Manual Coverage

Powertrain:

Engine Top End, Engine Lubrication, Engine Bottom End, Converter System, Transmission, Final Drive

Chassis And Body:

Frame, Suspension, Steering, Wheels/Tires, Brakes

Electrical:

Electrical System, Wiring Diagrams

Maintenance:

Periodic Maintenance, Lubrication, Filter Changes, Spark Plug Replacement, Fluid Checks/Changes

Repair:

Engine Rebuilds, Transmission Overhauls, Brake System Repairs, Suspension Component Replacement, Steering System Adjustments, Electrical Troubleshooting and Repair

Assembly Disassembly:

Complete procedures for disassembling and reassembling all major vehicle components.

Diagnostic Capabilities:

Troubleshooting guides, diagnostic procedures, specifications for testing components.

Rebuild Procedures:

Detailed instructions for engine and transmission overhauls, including torque specifications and clearances.

Wiring Diagrams:

Comprehensive wiring diagrams for all electrical systems.

📊 Manual Specifications

Quality:

High Quality PDF

Printability:

All pages are printable

Type:

Digital (PDF Download)

Type:

Not Applicable (Digital)

⚙️ Engine Specifications

Manufacturer:

Kawasaki

Engine Type:

4-stroke, OHV, V-twin, liquid-cooled gasoline engine

Displacement:

Approximately 395 cc (for the 600/610 models)

Bore X Stroke:

Typically around 66.0 x 58.0 mm (confirm exact from manual)

Horsepower:

Approximately 11-13 HP (exact figures vary slightly by year/tuning)

Torque:

Approximately 20-23 lb-ft (confirm exact from manual)

Carburetion:

Mikuni CV carburetor (specific model number in manual)

Fuel Type:

Unleaded gasoline

Oil Type:

Kawasaki recommends SAE 10W-40 API SG or higher (confirm specific grade and API rating from manual).

Oil Capacity:

Approximately 1.5 - 1.7 liters (confirm exact from manual).

🔧 Transmission

Type:

Continuously Variable Transmission (CVT) with Hi/Lo range

Type:

N/A (CVT is standard)

Drive Modes:

2WD, 4WD (selectable, typically electric actuator)

Differential:

Limited-slip front differential (on 4x4 models), locking rear differential.

Type:

Kawasaki recommends a specific gear oil or automatic transmission fluid (ATF) depending on the component (confirm exact fluid type and specification from manual).

Capacity:

Varies by component (e.g., engine oil, transmission/differential fluid). Consult manual for specific capacities.

📐 Dimensions

Overall Length:

Approximately 2400-2500 mm (confirm exact from manual).

Overall Width:

Approximately 1290-1300 mm (confirm exact from manual).

Overall Height:

Approximately 1720-1750 mm (confirm exact from manual).

Bed Length:

Approximately 650 mm (confirm exact from manual).

Bed Width:

Approximately 1000 mm (confirm exact from manual).

Cargo Bed Capacity:

Approximately 170-200 kg (confirm exact from manual).

Curb Weight:

Approximately 470-520 kg (confirm exact from manual).

Towing Capacity:

Approximately 363 kg (confirm exact from manual).

Payload Capacity:

Approximately 250-350 kg (confirm exact from manual).

🛡️ Safety Features

Rollover Protection:

Features a Roll-Over Protective Structure (ROPS) meeting industry standards.

Braking System:

Hydraulic disc brakes on all wheels.

Seatbelts:

Equipped with standard seat belts.

Lighting:

Halogen headlights, taillights, and brake lights.

💡 Technology Features

Features:

Basic instrumentation (speedometer, odometer, fuel gauge), typically no advanced infotainment systems. Focus is on utility.

Features:

Limited driver assistance features. Primary focus on mechanical controls and user operation.

Features:

No integrated connectivity features. Designed for independent operation.

🔧 Maintenance

Engine Oil Change:

Typically every 100 hours or 6 months, whichever comes first (confirm with manual).

Air Filter Cleaning Replacement:

Check/clean every 50 hours, replace as needed (confirm with manual).

Spark Plug Replacement:

Typically every 200 hours or 12 months (confirm with manual).

Engine Oil:

SAE 10W-40 API SG or higher (confirm exact grade and API rating from manual).

Brake Fluid:

DOT 3 or DOT 4 (confirm specific type from manual).

Coolant:

Ethylene glycol-based antifreeze, 50/50 mix with distilled water (confirm specific type and capacity from manual).

Cvt Belt:

Wear and tear on the CVT belt is common with heavy use; inspection and replacement are crucial maintenance items.

Carburetor Cleaning:

Can sometimes require cleaning or adjustment due to fuel quality or debris ingress.

Charging System:

As with many utility vehicles, proper battery maintenance and checking the charging system's output are important.

📚 Vehicle History

Manufacturer:

Kawasaki Heavy Industries, a Japanese conglomerate with a long history in various engineering sectors, including motorcycles and engines.

Development:

The Mule series has been a cornerstone of Kawasaki's utility vehicle line, evolving from simpler models to more feature-rich variants. The 600/610 series represents a focus on compact size and affordability for essential tasks.

Manufacturing Location:

Likely manufactured in Japan or other Kawasaki assembly plants worldwide.

🏆 Awards & Recognition

Type:

Generally praised for its value and utility in its class, rather than specific awards.

User Satisfaction:

Users typically rate these models highly for their reliability and work capability for the price point.