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Kawasaki Ninja 250R Service Repair Manual. 2008. EX250J8F

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🏷️ Basic Information Identification Make: Kawasaki Model: Ninja 250R Model Code: EX250J8F Model Year: 2008 Vin Range Prefix: JKAEXMJ1#8DA Vin Range Start Number: 00001 Codes Model Code Meaning: EX250J8F denotes...
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Kawasaki Ninja 250R Service Repair Manual. 2008. EX250J8F
🏷️ Basic Information
Identification
Make:
Kawasaki
Model:
Ninja 250R
Model Code:
EX250J8F
Model Year:
2008
Vin Range Prefix:
JKAEXMJ1#8DA
Vin Range Start Number:
00001
Codes
Model Code Meaning:
EX250J8F denotes specific model configuration for 2008, with 'J' potentially indicating chassis/engine variant, '8' for model year, and 'F' for market or specific trim.
👋 Introduction
Market Position
Segment:
Entry-level sportbike, popular for new riders and urban commuting.
Competitors 2008:
Honda CBR250R, Yamaha YZF-R250 (though YZF-R250 was not widely available in many markets at this time), Ninja 300 (later model).
Competitive Analysis
Value Proposition:
Known for its reliable parallel-twin engine, agile handling, and attractive sportbike styling at an accessible price point.
Key Features
Engine Type:
Liquid-cooled, four-stroke, DOHC, parallel-twin.
Design Philosophy:
Focus on user-friendliness, manageable power delivery, and sporty aesthetics.
Manual Benefit:
Empowers owners and technicians with the knowledge to perform maintenance, diagnostics, and repairs accurately and efficiently, reducing reliance on costly dealer services.
📋 Manual Details
Coverage Areas
Manual Type:
Service Repair Manual
Language:
English
Page Count
Page Count:
428
Format
File Format:
PDF
Searchable Text:
Yes (typical for quality PDF manuals)
Printable:
Yes
📖 Manual Coverage
Systems Covered
Engine Service:
Complete overhaul, tuning, lubrication, cooling system, fuel system, exhaust system, engine mechanicals (valve clearance, timing, compression testing).
Transmission Drivetrain:
Clutch operation, gearbox inspection and repair, chain and sprocket maintenance, final drive.
Chassis Suspension:
Front fork service and adjustment, rear shock absorber and linkage, swingarm inspection and lubrication.
Brakes:
Front and rear brake system inspection, hydraulic system service (bleeding, fluid replacement), pad and disc replacement, caliper overhaul.
Electrical System:
Battery, charging system (alternator, regulator/rectifier), ignition system, starting system, lighting (headlight, taillight, indicators), wiring diagrams, fuses, relays.
Fuel System:
Carburetor inspection, cleaning, adjustment (jetting, float height), fuel tank, fuel pump (if applicable).
Cooling System:
Radiator, coolant, thermostat, fan operation (if equipped).
Exhaust System:
Muffler and pipe inspection, gasket replacement.
Bodywork Fittings:
Fairing removal and installation, seat, fuel tank, controls, instrumentation.
Procedures Included
Preventative Maintenance:
Detailed service intervals, lubrication points, filter changes, fluid checks and replacements.
Troubleshooting:
Systematic diagnostic procedures for common and uncommon faults, fault code interpretation (if applicable).
Repair Overhaul:
Step-by-step instructions for component disassembly, inspection, repair, and reassembly.
Tune Up:
Carburetor synchronization, ignition timing adjustment, idle speed setting, spark plug replacement.
Component Replacement:
Instructions for replacing wear items like brake pads, clutch plates, cables, filters, and bulbs.
Technical Depth
Diagnostic Capabilities:
Detailed troubleshooting flowcharts, component testing procedures, and expected readings (resistance, voltage).
Repair Complexity:
Covers everything from basic fluid changes to complete engine and transmission rebuilds.
Diagrams Illustrations:
High-quality, detailed exploded views and schematics for component identification and assembly.
📊 Manual Specifications
File Format
PDF Version:
Typically PDF 1.4 or higher, ensuring compatibility.
Print Quality
Diagram Clarity:
Excellent, designed for clear reproduction of technical drawings.
Text Legibility:
Sharp and easy to read, with professional formatting.
Binding Type
Binding Type:
N/A (Digital PDF)
Paper Type
Paper Type:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Code:
EX250JE (typical, check VIN for absolute confirmation)
Engine Type:
Liquid-cooled, four-stroke, DOHC, parallel-twin
Bore X Stroke:
55.0 x 52.4 mm
Displacement:
249 cc
Compression Ratio:
11.0:1
Valve Train:
DOHC, 8 valves (2 per cylinder)
Performance
Horsepower Est:
Approx. 30-34 HP @ 11,000 RPM (market dependent)
Torque Est:
Approx. 15-17 lb-ft @ 9,000 RPM (market dependent)
Fuel System
Fuel Delivery:
Carburetor (likely Keihin CVK34 twin carburetors)
Fuel Type:
Unleaded gasoline, minimum 87 octane (RON + MON)/2
Fuel Tank Capacity Est:
18.0 Liters (4.8 US gal)
Engine Oil
Oil Type Recommendation:
SAE 10W-40, API SG or higher, JASO MA certified
Oil Capacity W Filter:
Approx. 1.7 Liters (1.8 US qt)
Oil Filter Part Number Oem:
16097-0004 (Typical Kawasaki filter, verify for specific model)
🔧 Transmission
Standard
Transmission Type:
Constant mesh, 6-speed return
Clutch Type:
Wet, multiple-disc, cable-actuated
Final Drive:
O-ring sealed chain
Features
Gear Ratios:
Detailed gear ratios are typically provided in the manual for each gear.
Transmission Oil Type:
Manual transmission fluid (typically SAE 75W-90 or similar, consult manual for exact specification).
📐 Dimensions
Exterior
Overall Length Est:
2,005 mm (78.9 in)
Overall Width Est:
750 mm (29.5 in)
Overall Height Est:
1,110 mm (43.7 in)
Wheelbase Est:
1,370 mm (53.9 in)
Ground Clearance Est:
155 mm (6.1 in)
Seat Height Est:
780 mm (30.7 in)
Weights
Curb Weight Est:
Approx. 170 kg (375 lbs)
Dry Weight Est:
Approx. 150 kg (331 lbs)
🛡️ Safety Features
Ratings
Safety Features Standard:
Dual-piston front brake caliper, single-piston rear brake caliper.
Active Features
Braking System:
Front: 290mm petal-disc. Rear: 220mm petal-disc.
Suspension Front:
37mm telescopic fork, non-adjustable (typical for this model and year).
Suspension Rear:
Bottom-link Uni-Trak, gas-charged shock, 5-way adjustable preload.
Passive Features
Lighting System:
Halogen headlight, LED taillight, incandescent turn signals.
Tires Front:
110/70-17 M/C 54S
Tires Rear:
130/70-17 M/C 62S
💡 Technology Features
Infotainment
Infotainment System:
N/A (Focus on mechanical and electrical systems, no digital infotainment in this model).
Driver Assistance
ABS:
Not typically available as standard or optional equipment on the 2008 Ninja 250R model.
Instrumentation
Dashboard:
Analog speedometer, analog tachometer, odometer, trip meter, fuel gauge, warning lights (oil pressure, neutral, high beam, turn signals).
🔧 Maintenance
Service Intervals
Initial Service Mileage:
Usually around 600 miles (1,000 km) - includes oil change, filter inspection, chain adjustment, and general inspection.
Regular Oil Change:
Every 3,000-4,000 miles (5,000-6,000 km) or annually, whichever comes first.
Valve Clearance Check:
Every 7,500-10,000 miles (12,000-16,000 km) or biennially.
Spark Plug Replacement:
Every 7,500-10,000 miles (12,000-16,000 km).
Air Filter Cleaning Replacement:
Inspect every 3,000-4,000 miles (5,000-6,000 km), clean or replace as needed, more frequently in dusty conditions.
Fluid Specifications
Coolant Type:
Kawasaki All-Season Motorcycle Coolant or equivalent (ethylene glycol based, typically a 50/50 mix with distilled water).
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid.
Chain Lubricant:
Specific O-ring chain lubricant. Regular cleaning and lubrication are crucial.
Known Issues
Common Wear Items:
Clutch plates, brake pads, chain and sprockets, fork seals, wheel bearings.
Carburetor Tuning:
Carburetors can sometimes require periodic cleaning and adjustment due to the nature of carbureted fuel systems, especially after long periods of disuse or with ethanol fuels.
Electrical Connections:
As with any motorcycle, ensure all electrical connections are clean and secure to prevent intermittent issues.
📚 Vehicle History
Brand Heritage
Kawasaki Legacy:
Kawasaki Heavy Industries has a long history of motorcycle manufacturing, known for performance and innovation across various segments, including sportbikes.
Model Evolution
Ninja Lineage:
The Ninja 250R has been a cornerstone of Kawasaki's sportbike lineup for decades, evolving from a simple, accessible sportbike to a more refined machine with modern styling and performance.
2008 Model Update:
The 2008 model received significant styling updates, moving towards the more aggressive look of its larger Ninja brethren, including a new fairing, headlight design, and revised instrumentation.
Production
Manufacturing Locations:
Typically manufactured in Japan or Southeast Asia (e.g., Thailand) depending on market.
🏆 Awards & Recognition
Recognitions
Awards And Recognition:
While specific 'awards' for this model are uncommon, the Ninja 250R consistently received praise in motorcycle publications for its value, reliability, and suitability as a beginner sportbike.
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