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Kawasaki Ninja 250R 2008-2012 Repair Service Manual

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Basic Information Identification Make: Kawasaki Model: Ninja 250R Model Code: EX250J (for 2008-2012 generation) Applicable Years: 2008, 2009, 2010, 2011, 2012 Codes Manual Product Id: KAW-NINJA250R-0812-PDF Introduction Market Position Vehicle...
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类型: Motorcycle
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斯库: 54485
Kawasaki Ninja 250R 2008-2012 Repair Service Manual
Basic Information
Identification
Make: Kawasaki
Model: Ninja 250R
Model Code: EX250J (for 2008-2012 generation)
Applicable Years: 2008, 2009, 2010, 2011, 2012
Codes
Manual Product Id: KAW-NINJA250R-0812-PDF
Introduction
Market Position
Vehicle Class: Entry-level sportbike, beginner-friendly motorcycle.
Target Audience: New riders, commuters, those seeking an affordable and reliable sportbike experience.
Competitive Analysis
Key Competitors: Honda CBR250R, Yamaha YZF-R25 (later models), Suzuki GSX250R (later models), entry-level naked bikes from various manufacturers.
Key Features
Performance Focus: Balance of performance, fuel efficiency, and rider-friendliness.
Design Inspiration: Full fairing design mimicking larger Ninja sportbikes, contributing to aerodynamic efficiency and sporty aesthetics.
Manual Details
Coverage Areas
Primary Coverage: Repair and Service for Kawasaki Ninja 250R (EX250J)
Included Sections: Engine, Chassis, Electrical System, Bodywork, Troubleshooting, Maintenance, Specifications
Page Count
Estimated Page Count: 300-400 pages (typical for this model range)
Manual Type
Manual Type: Repair Service Manual
Language
Language: English
Format
Format: PDF Download
Manual Coverage
Systems Covered
Engine System: Engine disassembly, assembly, internal components (pistons, rings, valves, camshafts, crankshaft), lubrication, cooling system, fuel injection system, ignition system.
Transmission System: Clutch operation, gearbox disassembly and assembly, shift mechanism, lubrication.
Chassis System: Frame inspection, suspension (front forks, rear shock), steering system, wheels, tires, brakes (front and rear calipers, master cylinders, lines, pads, rotors), final drive (chain and sprockets).
Electrical System: Wiring diagrams, lighting systems (headlights, taillights, turn signals), battery, charging system (alternator, rectifier/regulator), starter system, ignition system, instrument cluster, sensors.
Fuel System: Fuel tank, fuel pump, fuel injectors, throttle body, fuel pressure regulator.
Bodywork And Cosmetics: Fairings, seat, fuel tank cover, fenders, mirrors, removal and installation procedures.
Procedures Included
Routine Maintenance: Oil changes, filter replacement, chain adjustment, brake pad inspection, coolant checks, spark plug replacement, air filter cleaning/replacement.
Troubleshooting: Diagnostic charts, common problems and solutions for engine performance, electrical issues, starting problems, braking issues.
Repair And Overhaul: Complete engine rebuild procedures, transmission overhaul, suspension servicing, brake system repairs, electrical component replacement.
Special Tools: Identification and usage of specialized tools required for specific procedures.
Technical Depth
Depth Level: Comprehensive, from basic maintenance to complete engine and chassis rebuilds, including detailed diagnostic procedures.
Diagnostic Capabilities: Detailed troubleshooting flowcharts, fault code interpretation (if applicable), and diagnostic procedures for all major systems.
Torque Specifications: All critical fastener torque specifications for engine, chassis, and braking components.
Manual Specifications
File Format
File Type: Portable Document Format (PDF)
Searchability: Searchable text for quick information retrieval.
Print Quality
Print Readability: High resolution for clear printing of diagrams, illustrations, and text.
Binding Type
Binding Style: N/A (Digital Download)
Paper Type
Paper Quality: N/A (Digital Download)
Engine Specifications
Primary Engine
Engine Type: Four-stroke, DOHC, parallel-twin
Displacement: 249 cc (249 cubic centimeters)
Bore X Stroke: 55.0 x 52.4 mm
Compression Ratio: 11.0:1
Performance
Horsepower Peak: Approx. 30-32 PS (22-23.5 kW) @ 10,500 rpm (depending on market and tuning)
Torque Peak: Approx. 21 Nm (15.5 lb-ft) @ 8,000 rpm (depending on market and tuning)
Fuel System
Fuel Delivery: Digital Fuel Injection (DFI) with dual throttle valves
Fuel Type: Unleaded gasoline, 87 octane (91 RON) or higher recommended.
Cooling System
Cooling Method: Liquid-cooled
Transmission
Standard
Transmission Type: 6-speed constant mesh
Optional
Optional Transmission: N/A
Features
Clutch Type: Wet, multiple-disc
Final Drive: Sealed chain, 14T front sprocket, 45T rear sprocket (typical)
Dimensions
Exterior
Length: Approx. 2000 mm (78.7 in)
Width: Approx. 750 mm (29.5 in)
Height: Approx. 1100 mm (43.3 in)
Wheelbase: Approx. 1370 mm (53.9 in)
Weights
Curb Weight: Approx. 170 kg (375 lbs)
Fuel Tank Capacity: 18 Liters (4.8 US gal)
Safety Features
Ratings
Crash Test Ratings: Motorcycles are not typically rated by organizations like NHTSA or Euro NCAP. Safety relies on rider skill and adherence to maintenance.
Active Features
Braking System: Front: Hydraulic disc brake. Rear: Hydraulic disc brake. Optional ABS available in some markets.
Tire Specifications: Front: 110/70-17. Rear: 130/70-17 (typical, check manual for exact fitment).
Passive Features
Lighting: Halogen headlight, LED taillight.
Technology Features
Infotainment
Infotainment System: N/A (Motorcycle, basic instrumentation)
Driver Assistance
ABS Availability: Optional Anti-lock Braking System (ABS) available on select models and markets.
Connectivity
Connectivity Features: N/A (Motorcycle)
Instrumentation
Instrument Panel: Analog tachometer, digital speedometer, odometer, trip meters, fuel gauge, clock, indicator lights (turn signals, high beam, neutral, oil pressure).
Maintenance
Service Intervals
Oil Change Interval: Every 6,000 km (3,700 miles) or 6 months, whichever comes first. Refer to manual for specific conditions.
Oil Filter Change Interval: Every 12,000 km (7,500 miles) or 12 months, or with every oil change if preferred.
Chain Lubrication Adjustment: Lubricate chain every 1,000 km (600 miles) or after riding in wet conditions. Adjust chain slack every 6,000 km (3,700 miles).
Spark Plug Replacement: Initial inspection at 12,000 km (7,500 miles), replacement as needed thereafter.
Fluid Specifications
Engine Oil Type: SAE 10W-40, API SG or higher, JASO MA certified motorcycle oil.
Engine Oil Capacity: 1.7 Liters (1.8 US qt) without filter change; 1.9 Liters (2.0 US qt) with filter change.
Coolant Type: Permanent type antifreeze coolant (ethylene glycol-based), mixed with distilled water in a 50/50 ratio.
Brake Fluid Type: DOT 4 brake fluid.
Transmission Oil Type: Same as engine oil (SAE 10W-40, JASO MA certified).
Known Issues
Common Wear Items: Clutch plates, brake pads, tires, chain and sprockets are typical wear items. Fuel injector clogging can occur if fuel quality is poor.
Electrical Quirks: While generally reliable, some owners report minor issues with rectifier/regulator failures over time, especially on older models. Ensure good battery health.
Vehicle History
Brand Heritage
Kawasaki Legacy: Kawasaki has a long history of producing motorcycles across various categories, from high-performance sportbikes to cruisers and off-road models. The Ninja nameplate signifies sportbike performance and styling.
Model Evolution
Ninja 250R Lineage: The Ninja 250R has been a popular entry-level sportbike for Kawasaki for decades. The 2008-2012 generation (EX250J) marked a significant redesign from its predecessor, featuring a more modern aerodynamic fairing, fuel injection, and improved chassis components.
Production
Manufacturing Location: Primarily manufactured in Thailand.
Awards & Recognition
Recognitions
Motorcycle Awards: While specific awards for this model year are not widely documented, the Ninja 250R platform has consistently been recognized for its value, reliability, and beginner-friendliness in motorcycle publications and rider surveys.
Ratings
Reliability Perception: Generally considered a reliable and durable motorcycle when properly maintained. Its simple, proven powertrain contributes to its longevity.
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