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2009-2011 Kawasaki Ninja 650R ER-6F ABS EX650 Service Repair Manual Instant Download PDF

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The Ninja 650R / ER-6F, model code EX650, represents a versatile middleweight sportbike designed for riders seeking a blend of sporty performance and everyday usability. Produced for the 2009, 2010,...
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类型: Motorcycle
厂商:
斯库: 50644
2009-2011 Kawasaki Ninja 650R ER-6F ABS EX650 Service Repair Manual Instant Download PDF2009-2011 Kawasaki Ninja 650R ER-6F ABS EX650 Service Repair Manual Instant Download PDF2009-2011 Kawasaki Ninja 650R ER-6F ABS EX650 Service Repair Manual Instant Download PDF2009-2011 Kawasaki Ninja 650R ER-6F ABS EX650 Service Repair Manual Instant Download PDF
The Ninja 650R / ER-6F, model code EX650, represents a versatile middleweight sportbike designed for riders seeking a blend of sporty performance and everyday usability. Produced for the 2009, 2010, and 2011 model years, this motorcycle, including its ABS Model variant, is known for its parallel-twin engine that delivers smooth power and strong low-to-mid-range torque. Its predictable handling, comfortable riding position, and sporty fairing design make it an accessible and enjoyable option for commuting, touring, and spirited riding. The reputation for engineering quality and reliability underpins this model's appeal in the competitive sportbike segment. This comprehensive service and repair manual, approximately 500+ pages in English, provides in-depth guidance for the complete service and repair of the Ninja 650R / ER-6F (EX650) for the specified years. It covers all major systems, including engine mechanicals, fuel injection, ignition, transmission, drivetrain, brakes (including ABS), suspension, and the electrical system. The manual details routine and scheduled maintenance, component rebuilds, troubleshooting procedures, and includes essential technical specifications, torque values, and wiring diagrams. It is an indispensable resource for owners, mechanics, and technicians to ensure the optimal performance, safety, and longevity of the vehicle.
🏷️ Basic Information
Identification
Make:
Kawasaki
Model:
Ninja 650R / ER-6F
Model Code:
EX650
Applicable Years:
2009, 2010, 2011
Variant Covered:
ABS Model
👋 Introduction
Market Position
Segment:
Middleweight Sportbike / Standard Motorcycle
Target Audience:
Riders seeking an affordable, versatile, and sporty motorcycle for commuting, touring, and spirited riding.
Competitive Analysis
Competitors:
Yamaha YZF-R6, Suzuki GSX-R600, Honda CBR600RR (though the Ninja 650R is generally positioned slightly lower in performance and price).
Key Features
Engine Character:
Parallel-twin, known for its smooth power delivery and strong low-to-mid-range torque.
Handling:
User-friendly and predictable, making it accessible for new riders and enjoyable for experienced ones.
Design:
Sporty fairing design, comfortable riding position for its class.
ABS Option:
Availability of ABS enhances safety and braking confidence.
📋 Manual Details
Coverage Areas
General Coverage:
Complete Service and Repair
Page Count
Estimated Pages:
Approximately 500+
Manual Type
Type:
Service and Repair Manual
Language
Language:
English
Format
Format:
PDF (Instant Download)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine overhaul, disassembly, assembly, inspection, timing, lubrication system, cooling system
Fuel System:
Fuel injection system (throttle body, injectors, fuel pump, pressure regulator), emissions control
Ignition System:
Ignition coils, spark plugs, ECU control
Transmission:
Clutch operation, gearbox inspection and repair, shift mechanism
Drivetrain:
Chain and sprockets, rear swingarm, wheel bearings
Brakes:
Front and rear brake systems, hydraulic lines, calipers, rotors, master cylinders, ABS module (if applicable)
Suspension:
Front forks (disassembly, oil change, seal replacement), rear shock absorber, linkage system
Electrical System:
Wiring diagrams, battery, charging system (stator, regulator/rectifier), starter motor, lighting system, instrumentation
Chassis And Bodywork:
Frame inspection, body panel removal and installation, seat, fuel tank, handlebars
Troubleshooting:
Diagnostic procedures, common fault finding, symptom analysis
Procedures Included
Routine Maintenance:
Oil changes, filter replacement, chain adjustment, brake fluid flush, coolant replacement, spark plug replacement, air filter cleaning/replacement
Scheduled Maintenance:
Detailed service intervals for all major components
Component Rebuilds:
Engine, transmission, suspension forks, brake calipers
Diagnosis And Repair:
Step-by-step guides for diagnosing and repairing common and complex issues
Wiring Diagrams:
Complete and detailed electrical system schematics
ABS System Service:
Specific procedures for the Anti-lock Braking System components and diagnosis
Technical Depth
Depth Level:
Comprehensive: Covers from basic rider maintenance to full engine and transmission rebuilds, including advanced diagnostics.
Diagnostic Capabilities:
Detailed diagnostic flowcharts and fault code interpretations.
Torque Specifications:
Includes critical torque values for all fasteners and components.
Special Tools:
Lists any required special tools for specific procedures.
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Quality:
High-resolution scans, clear text and images, suitable for printing.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Liquid-cooled, four-stroke, DOHC, parallel-twin
Displacement:
649 cc
Bore X Stroke:
83.0 x 60.0 mm
Compression Ratio:
11.3:1
Performance
Horsepower Est:
Approx. 70-72 hp @ 8,000 rpm (Varies slightly by region/spec)
Torque Est:
Approx. 47-49 lb-ft @ 6,000 rpm (Varies slightly by region/spec)
Fuel System
Fuel Delivery:
Fuel Injection with downdraft induction
Fuel Type:
Unleaded gasoline, 91 octane (95 RON) or higher recommended
Lubrication
Oil Type Recommended:
SAE 10W-40 API SG, SF, SG/CD, or SH API classification. Kawasaki recommends Genuine Kawasaki Oil.
Oil Capacity W Filter:
3.4 US qt (3.2 L)
Cooling
Coolant Type:
Permanent-type antifreeze coolant (ethylene glycol based) with deionized water. Kawasaki recommends Coolant Type 550.
🔧 Transmission
Standard
Transmission Type:
6-speed constant mesh
Clutch Type:
Wet, multi-disc
Final Drive:
Sealed O-ring chain
Features
Gear Ratios:
Detailed gear ratios are provided in the manual for each speed.
Transmission Oil Type:
Gear oil for manual transmissions (e.g., SAE 80W-90 GL-5 rated, or specific Kawasaki recommendation within manual).
📐 Dimensions
Exterior
Length:
Approx. 2,105 mm (82.9 in)
Width:
Approx. 760 mm (29.9 in)
Height:
Approx. 1,180 mm (46.5 in)
Wheelbase:
Approx. 1,410 mm (55.5 in)
Weights
Curb Weight:
Approx. 195 kg (430 lbs) - ABS Model
Fuel Capacity:
17 L (4.5 US gal)
Seat Height:
Approx. 805 mm (31.7 in)
🛡️ Safety Features
Ratings
Crash Test Results:
Motorcycle safety is assessed differently than cars. Focus is on design, ABS availability, and rider aids. No formal crash ratings like automotive tests.
Active Features
ABS:
Anti-lock Braking System (available on this model).
Passive Features
Lighting:
Halogen headlights, LED taillight.
Frame Design:
Under-seat exhaust and compact engine placement contribute to mass centralization and handling stability.
💡 Technology Features
Infotainment
Instrumentation:
Digital LCD display with speedometer, tachometer, fuel gauge, clock, odometer, trip meters, and indicator lights.
Lighting Tech:
Halogen headlights for visibility, LED taillight for efficiency and brightness.
Driver Assistance
ABS System:
Bosch ABS system for enhanced braking safety.
Connectivity
Connectivity Features:
None beyond basic electrical systems; no Bluetooth or integrated phone systems.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 km (4,500 miles) or 12 months, whichever comes first.
Chain Check Lubrication:
Every 1,000 km (600 miles) or more frequently if riding in adverse conditions.
Air Filter Inspection:
Every 7,500 km (4,500 miles), clean or replace as needed.
Spark Plug Replacement:
Every 15,000 km (9,000 miles).
Coolant Replacement:
Initial replacement at 2 years, then every 2 years thereafter.
Fluid Specifications
Brake Fluid:
DOT 4 (preferred) or DOT 3 from a sealed container. Must be flushed and replaced periodically as per manual.
Fork Oil Type:
Typically SAE 10W or 15W fork oil (refer to manual for exact viscosity and quantity per fork leg).
Known Issues
Common Complaints:
Some owners report a slightly harsh rear shock absorber, potential for chain wear if not maintained, and some resonance at specific RPMs. ABS system components are generally robust but require proper maintenance.
Maintenance Focus:
Diligent chain maintenance (cleaning, lubrication, adjustment) is crucial for drivetrain longevity. Regular fluid checks and replacements prevent premature wear.
📚 Vehicle History
Brand Heritage
Manufacturer:
Kawasaki Heavy Industries Motorcycle & Engine Company, a division of Kawasaki Heavy Industries.
Reputation:
Known for reliable, performance-oriented motorcycles across various segments.
Model Evolution
Previous Generation:
The Ninja 650R/ER-6F lineage began in 2006, with this generation receiving styling and minor mechanical updates.
Generation Details:
The 2009-2011 models feature updated bodywork, improved suspension, and refined ergonomics compared to earlier versions.
Production
Assembly Location:
Primarily assembled in Japan, with potential global manufacturing sites for specific markets.
🏆 Awards & Recognition
Recognitions
Industry Acclaim:
Consistently praised by motorcycle publications for its value, versatility, and user-friendliness in the middleweight sportbike category.
Ratings
Owner Satisfaction:
Generally high owner satisfaction due to its reliability and ease of use.
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