Segment:
Sportbike, entry-level to mid-range performance
Competitors:
Yamaha YZF-R6, Honda CBR600F, Suzuki GSX-R600 (older generations), Ducati 696/796
Versatility:
Balanced performance suitable for commuting, sport touring, and spirited riding.
Styling:
Aggressive Ninja sportbike aesthetics, including the full fairing (ER-6F designation).
ABS:
Availability of Anti-lock Braking System for enhanced safety.
Covered Model Years:
2005, 2006, 2007, 2008, 2009, 2010, 2011
Estimated Page Count:
Over 600 pages (typical for a complete workshop manual)
Manual Type:
Workshop Service Repair Manual
Format:
Digital Downloadable (PDF)
Engine:
Complete overhaul, tuning, diagnostics, fuel injection, ignition, lubrication, cooling
Transmission:
Clutch operation, gearbox disassembly/assembly, maintenance, troubleshooting
Chassis And Suspension:
Frame inspection, front fork service, rear shock absorber maintenance, swingarm and linkage
Braking System:
Front and rear brake caliper service, master cylinder overhaul, brake line replacement, ABS system diagnostics and bleeding
Electrical System:
Wiring diagrams, battery, charging system, ignition system, lighting, instrumentation, starter motor, ECU diagnostics
Fuel System:
Fuel tank, fuel pump, fuel injectors, throttle body, EVAP system
Exhaust System:
Catalytic converter, mufflers, lambda sensors
Bodywork And Trim:
Fairings, seat, fuel tank cover, lighting components, mirrors
Maintenance:
Routine checks, fluid changes, filter replacements, chain adjustment, tire pressure
Troubleshooting:
Diagnostic procedures for common and uncommon issues, fault code interpretation
Repair:
Step-by-step instructions for component disassembly, repair, and reassembly
Diagnostics:
Explaining fault codes, using diagnostic tools, interpreting sensor data
Depth:
Comprehensive: Covers everything from basic maintenance to full engine rebuilds, electrical system diagnosis, and ABS module troubleshooting.
Engine Type:
Liquid-cooled, 4-stroke, DOHC, 8-valve, parallel-twin
Bore X Stroke:
83.0 x 60.0 mm
Compression Ratio:
11.3:1
Horsepower Est:
Approx. 71 hp (53 kW) @ 8,000 rpm (varies by region/spec)
Torque Est:
Approx. 45 lb-ft (61 Nm) @ 7,000 rpm (varies by region/spec)
Fuel Delivery:
Fuel injection with downdraft induction, twin 38mm Keihin throttle bodies
Ignition:
Digital CDI with electronic advance
Spark Plugs:
NGK CR9EIA-9 or Denso IX27B-9 (check specific model)
Length:
Approx. 2,090 mm (82.3 in)
Width:
Approx. 750 mm (29.5 in)
Height:
Approx. 1,205 mm (47.4 in)
Wheelbase:
Approx. 1,410 mm (55.5 in)
Seat Height:
Approx. 805 mm (31.7 in)
Curb Weight Est:
Approx. 200-208 kg (441-459 lbs) (depending on ABS)
Fuel Capacity:
15 Liters (3.9 US gal)
ABS Availability:
Available on specific models (ER650C)
Braking System Front:
Dual 300mm petal discs, dual piston calipers
Braking System Rear:
Single 220mm petal disc, dual piston caliper
Lighting:
Halogen headlamps, LED taillight
Instrument Cluster:
Digital LCD display with tachometer, speedometer, odometer, trip meters, fuel gauge, clock, and indicator lights.
ABS System:
Anti-lock Braking System (ABS) available as an option, providing enhanced braking control.
ECU Diagnostics:
On-board diagnostics via the ECU, accessible through specialized tools, detailed in the manual.
Oil Change Interval:
Every 6,000 km (3,700 miles) or 6 months, whichever comes first (refer to manual for precise recommendation).
Valve Clearance Check:
Every 24,000 km (15,000 miles)
Engine Oil Type:
SAE 10W-40 API SG or SH (JASO MA)
Engine Oil Capacity:
2.4 Liters (2.5 US qt) without filter change; 2.6 Liters (2.7 US qt) with filter change.
Coolant Type:
High-quality ethylene glycol-based coolant with demineralized water (50/50 mix)
Typical Wear Items:
Chain and sprockets, brake pads, tires, fork seals (common to many motorcycles)
Potential Electrical Quirks:
While generally reliable, some owners report minor electrical connection issues over time, especially with age. The manual covers electrical diagnostics thoroughly.
Kawasaki Legacy:
Kawasaki has a long-standing reputation for performance motorcycles across various segments, from supersports to cruisers and off-road bikes.
Ninja Lineage:
The Ninja 650R (ER-6F) introduced a more accessible and versatile sportbike option within Kawasaki's Ninja family, bridging the gap between smaller displacement models and larger supersports.
Production Years Covered:
2005-2011 for this specific manual. The platform continued and evolved in subsequent years.
