🏷️ Basic Information

Make:

Kawasaki

Model:

Ninja 650R

Model Alias:

EX650

Model Variant:

ER6F

Production Years Covered:

2009, 2010, 2011

Chassis Code:

EX650C

👋 Introduction

Segment:

Middleweight Sportbike / Standard

Target Audience:

Riders seeking performance, everyday usability, and affordability

Key Competitors:

Suzuki SV650, Honda CBF600, Yamaha FZ6R

Engine Configuration:

Parallel-twin, liquid-cooled

Styling:

Full fairing (Ninja 650R/ER6F)

Versatility:

Suitable for commuting, sport touring, and spirited riding

📋 Manual Details

Manual Type:

Complete Workshop Service Repair Manual

Language:

English

Format:

PDF Download

Estimated Pages:

Comprehensive (Exact page count not specified, but implies full workshop manual)

📖 Manual Coverage

Engine:

Detailed diagnostics, overhaul, tuning, performance specifications

Fuel System:

EFI system, fuel pump, injectors, throttle body, troubleshooting

Ignition System:

Ignition timing, coils, spark plugs, ECU diagnostics

Cooling System:

Radiator, thermostat, fan, coolant types and capacities

Exhaust System:

Catalytic converter, muffler, pipe maintenance and inspection

Transmission:

Clutch operation, gear selection, internal inspection, lubrication

Frame And Suspension:

Frame inspection, front fork overhaul and adjustment, rear shock absorber service

Brakes:

Hydraulic system, front and rear brake pad replacement, caliper service, bleeding procedures

Electrical System:

Battery, starter motor, alternator, lighting, wiring diagrams, fuse locations

Instrumentation:

Dashboard layout, gauge functions, indicator lights

Bodywork And Fairings:

Panel removal, installation, care, and minor repair

Wheels And Tires:

Tire pressure, wear inspection, wheel bearing service, rim specifications

Steering:

Handlebar, steering stem bearings, troubleshooting looseness

Maintenance Schedules:

Preventative maintenance intervals for all major components

Troubleshooting:

Diagnostic flowcharts for common and uncommon issues

Routine Maintenance:

Oil changes, filter replacements, chain adjustment, brake checks

Component Overhaul:

Engine rebuild, transmission disassembly, suspension fork rebuild

Diagnostic Procedures:

System checks, fault code interpretation (if applicable), electrical testing

Repair Instructions:

Step-by-step guides for replacing worn or damaged parts

Calibration And Adjustment:

Throttle cable, clutch cable, suspension settings

Wiring Diagrams:

Detailed electrical schematics for fault finding and component identification

Depth Of Coverage:

Comprehensive, from basic rider maintenance to full engine and chassis rebuilds

Diagnostic Capability:

Advanced diagnostic information including component testing and specifications

Troubleshooting Methodology:

Systematic approach to identifying and resolving mechanical and electrical faults

📊 Manual Specifications

File Type:

PDF

Searchability:

Likely text-searchable if professionally produced PDF

Printability:

Designed for clear printing of diagrams and text

Binding:

N/A (Digital Download)

Paper Type:

N/A (Digital Download)

⚙️ Engine Specifications

Engine Type:

4-stroke, Liquid-cooled, DOHC, Parallel-twin

Displacement:

649 cc

Bore X Stroke:

83.0 x 60.0 mm

Compression Ratio:

11.3:1

Horsepower:

Approx. 71.1 hp @ 8,500 rpm (Varies slightly by market/tune)

Torque:

Approx. 63.7 Nm @ 7,000 rpm (Varies slightly by market/tune)

Fuel Delivery:

Fuel Injection, DFI (Digital Fuel Injection)

Fuel Type:

Unleaded gasoline, 91 octane or higher recommended

Fuel Tank Capacity:

15.5 Liters (4.1 US gal)

🔧 Transmission

Transmission Type:

6-speed, constant mesh

Optional Transmission:

N/A

Clutch Type:

Wet, multi-disc

Final Drive:

Sealed O-ring chain

Transmission Oil Type:

API GL-4, SAE 10W-40 (Refer to manual for specific Kawasaki recommendation)

📐 Dimensions

Length:

2,105 mm (82.9 in)

Width:

760 mm (29.9 in)

Height:

1,150 mm (45.3 in)

Wheelbase:

1,410 mm (55.5 in)

Ground Clearance:

150 mm (5.9 in)

Seat Height:

805 mm (31.7 in)

Curb Weight:

Approximately 200-204 kg (441-450 lbs), depending on equipment

Front Tire Size:

120/70ZR17M/C (58W)

Rear Tire Size:

160/60ZR17M/C (64W)

Front Brake Type:

Dual semi-floating 300 mm petal discs, 2-piston calipers

Rear Brake Type:

Single 220 mm petal disc, 1-piston caliper

Wheel Bolt Pattern:

N/A (Typically cast alloy wheels with axle mounting)

🛡️ Safety Features

ABS Availability:

Optional (Check specific model designation for ABS)

Braking System:

Petal disc brakes for improved heat dissipation and feel

Frame Construction:

High-tensile steel backbone frame for rigidity and rider feedback

Lighting:

Dual multi-reflector headlights for enhanced visibility

💡 Technology Features

Dashboard Features:

Digital speedometer, analog tachometer, gear position indicator, clock, fuel gauge, odometer, trip meters

ABS:

Available as an option on certain models, enhancing braking safety.

Connectivity Features:

N/A (No integrated Bluetooth or smart connectivity features typically found in this era of sportbike)

🔧 Maintenance

Oil Change Interval:

Every 6,000 km (3,700 miles) or 6 months, whichever comes first (Refer to manual for exact specifications)

Air Filter Replacement:

Inspect every 6,000 km (3,700 miles), replace as needed

Spark Plug Replacement:

Inspect every 12,000 km (7,500 miles), replace as needed (Recommended type: CR9E or equivalent)

Chain Lubrication Adjustment:

Lubricate every 1,000 km (600 miles) or after riding in rain/dry conditions; Adjust slack every 1,000 km (600 miles)

Engine Oil Type:

API SG, SH, SJ, SL or SM, SAE 10W-40 (JASO MA recommended)

Coolant Type:

Kawasaki Genuine Coolant or equivalent Ethylene Glycol based coolant with distilled water (50:50 mix)

Brake Fluid Type:

DOT 4

Common Wear Items:

Chain and sprockets, brake pads, tires, fork seals (typical for sportbikes)

Potential Electrical Quirks:

Occasional issues with rectifier/regulator overheating or stator failure (addressed in later models/manuals for prevention).

Engine Smoothness:

Some riders report a slight vibration at certain RPMs due to the parallel-twin configuration, which is normal but can be addressed with proper maintenance.

📚 Vehicle History

Kawasaki Legacy:

Kawasaki has a long history of producing innovative and performance-oriented motorcycles, particularly in the sportbike and parallel-twin categories.

Ninja 650R Lineage:

The Ninja 650R (and its ER-6f variant) was introduced as a more accessible and versatile sportbike, bridging the gap between entry-level and supersport machines. It evolved from the ER-6 series, focusing on usability and sporty styling.

Manufacturing Location:

Primarily Japan and other global assembly plants.

🏆 Awards & Recognition

Market Perception:

Consistently praised for its balance of performance, handling, and affordability.

Rider Reviews:

Generally receives positive reviews for being a forgiving yet capable motorcycle suitable for a wide range of riders.

Emissions Standards:

Meets relevant emissions standards for its production years.