🏷️ Basic Information

Make:

Kawasaki

Model:

Ninja 650R / ER-6f / ER-6f ABS

Model Codes:

EX650A6F, EX650B6F

Generation:

First Generation

👋 Introduction

Market Segment:

Mid-weight sportbike / naked sportbike

Key Competitors:

Suzuki SV650, Honda CBR600F, Yamaha FZ6

Value Proposition:

Provides comprehensive, professional-grade information for DIY maintenance and repair, saving time and money.

Target Audience:

DIY mechanics, aspiring motorcycle technicians, owners seeking to understand and maintain their Kawasaki Ninja 650R.

📋 Manual Details

Applicable Years:

2006-2008

File Format:

PDF

Language:

English

Manual Type:

Service / Repair / Workshop Manual

Operating Systems:

All Versions of Windows & Mac

Software Requirements:

PDF Reader

Manual Scope:

Comprehensive coverage of all major mechanical and electrical systems.

📖 Manual Coverage

Systems Covered:

General Information, Fuel System, Cooling System, Engine Top End, Clutch, Engine Lubrication System, Engine Removal/Installation, Crankshaft/Transmission, Wheels/Tires, Final Drive, Brakes, Suspension, Steering, Frame, Electrical System, Wiring Diagrams

Procedures Included:

Maintenance, Service, Diagnosis, Repair, Troubleshooting

Technical Depth:

Professional level, equivalent to dealership technicians

Engine Rebuild:

Complete engine disassembly, inspection, and reassembly procedures for top end, crankshaft, and transmission.

Electrical Diagnostics:

Detailed wiring diagrams, troubleshooting charts for electrical system faults, sensor testing, and component checks.

Fuel System Maintenance:

Detailed instructions for cleaning fuel injectors, checking fuel pressure, and fuel pump operation.

Electrical System Components:

Guidance on testing and replacing ignition coils, battery, alternator, starter motor, and all sensors.

Suspension Adjustments:

Information on front fork and rear shock preload, compression, and rebound adjustments (where applicable).

Frame Maintenance:

Procedures for inspecting and maintaining frame components, steering head bearings, and swingarm.

Torque Specifications:

Includes critical torque values for all fasteners and engine components.

Illustrations:

High-quality exploded view diagrams and step-by-step illustrations for procedures.

Bodywork And Trim:

Instructions for removing and installing fairings, body panels, and trim pieces.

Chassis Components:

Detailed coverage of suspension, steering, wheels, and final drive maintenance and repair.

📊 Manual Specifications

File Quality:

High-resolution, clear diagrams and text

Searchability:

Searchable text for quick information retrieval.

Delivery Method:

Instant Download

⚙️ Engine Specifications

Engine Type:

Liquid-cooled, 4-stroke Parallel-twin

Engine Displacement:

649 cc

Bore X Stroke:

83.0 x 60.0 mm

Compression Ratio:

11.3:1

Fuel Delivery:

Fuel Injection (DFI) with dual 38mm throttle bodies

Ignition System:

Digital CDI

Lubrication System:

Forced lubrication, wet sump

Horsepower:

Approx. 76 HP (56 kW) @ 9000 RPM (figures may vary slightly by region/tuning)

Torque:

Approx. 64 Nm (47 lb-ft) @ 7000 RPM (figures may vary slightly by region/tuning)

Cooling Method:

Liquid-cooled

🔧 Transmission

Transmission Type:

6-speed constant mesh

Clutch Type:

Wet, multi-disc

Final Drive:

Sealed chain

📐 Dimensions

Curb Weight:

Approx. 190 kg (419 lbs) for ABS model

Dry Weight:

Approx. 172 kg (379 lbs) for non-ABS model

Maximum Load:

Refer to owner's manual for specific load limits and recommendations.

Fuel Tank Capacity:

15 Liters (3.96 US gal)

🛡️ Safety Features

Front Brake:

Dual semi-floating 300mm petal discs, dual opposed 2-piston calipers

Rear Brake:

Single 220mm petal disc, single-piston caliper

ABS Availability:

Optional (ER-6f ABS model)

Front Tire Size:

120/70ZR17 M/C (58W)

Rear Tire Size:

160/60ZR17 M/C (64W)

💡 Technology Features

Efi System:

Digital Fuel Injection (DFI) with dual throttle valves for precise fuel delivery and throttle response.

Dashboard Type:

Digital LCD with analog tachometer

🔧 Maintenance

First Service:

1000 km (600 miles) or 6 months

Major Service Intervals:

Every 12,000 km (7,500 miles) for valve clearance checks, spark plug replacement, etc.

Engine Oil Type:

SAE 10W-40 API SG or SH, JASO MA certified

Coolant Type:

Kawasaki Genuine Coolant or equivalent (50/50 mix with distilled water)

Brake Fluid Type:

DOT 4

Transmission Oil Type:

SAE 80 API GL-4 or GL-5

Clutch Fluid Type:

DOT 4 (if hydraulic clutch)

Common Wear Items:

Chain and sprockets, brake pads, tires, clutch plates (with high mileage).

Potential Faults:

Occasional issues with starter relay or fuel pump at higher mileage, some reported clutch lever free play adjustments needed.

Spark Plug Type:

NGK CR9EIA-9 (Iridium)

Valve Clearance:

Intake: 0.14-0.24 mm, Exhaust: 0.24-0.34 mm

📚 Vehicle History

Introduction Year:

2005 (globally)

Era Context:

Represents Kawasaki's successful entry into the mid-weight, user-friendly sportbike market.

Kawasaki Motorcycles:

Long-standing reputation for performance and reliability in sportbikes and motorcycles.

Manufacturing Origin:

Japan