Engine Mechanical:
Engine assembly, disassembly, inspection, valve adjustment, piston and ring replacement, crankshaft, connecting rods, cylinder head.
Fuel System:
Fuel injection system (EFI), fuel pump, injectors, throttle body, fuel filter, evaporative emission control system.
Cooling System:
Radiator, coolant hoses, water pump, thermostat, cooling fan, coolant specifications.
Ignition System:
Ignition coils, spark plugs, ignition timing, ECU control.
Transmission Drivetrain:
Clutch operation, gearbox assembly, gear inspection, final drive sprocket and chain maintenance, lubrication.
Suspension Front:
Front fork assembly, fork oil type and level, spring replacement, damping adjustments, fork seal replacement.
Suspension Rear:
Rear shock absorber, linkage system, spring preload adjustment, damping adjustments, swingarm.
Brakes Front:
Brake caliper service, brake pad replacement, brake disc inspection, master cylinder, brake fluid type and bleeding procedure.
Brakes Rear:
Rear brake caliper service, brake pad replacement, brake disc inspection, master cylinder, brake fluid type and bleeding procedure.
Electrical System:
Battery specifications, charging system (alternator, regulator/rectifier), starter motor, lighting system (headlights, taillights, indicators), wiring diagrams, fuse box, switches.
Instrumentation Controls:
Dashboard assembly, speedometer, tachometer, indicator lights, handlebar controls, throttle cable adjustment.
Chassis Frame:
Frame inspection, steering head bearing service, swingarm pivot, footpeg mounts.
Bodywork Fairings:
Fairing removal and installation, seat assembly, fuel tank removal, body panel repair and painting guidelines.
Routine Maintenance:
Oil changes, oil filter replacement, air filter cleaning/replacement, chain adjustment and lubrication, brake fluid flush, coolant flush, spark plug replacement.
Diagnostic Procedures:
Troubleshooting common problems, fault code retrieval (if applicable), performance diagnosis.
Engine Rebuild:
Detailed steps for engine disassembly, inspection of internal components, and reassembly.
Suspension Service:
Complete fork overhaul, rear shock absorber service, linkage maintenance.
Brake System Overhaul:
Caliper rebuilding, master cylinder replacement, brake line bleeding.
Electrical Diagnostics:
Wiring harness troubleshooting, component testing, charging system analysis.
Tune Up Procedures:
Spark plug gap setting, idle speed adjustment, throttle body synchronization (if applicable).
Special Tools:
Identification and use of specialized tools required for specific maintenance and repair tasks.
Depth Of Coverage:
Comprehensive; covers everything from basic maintenance to complete engine rebuilds and advanced diagnostics.
Diagnostic Charts:
Includes detailed troubleshooting flowcharts and symptom-based diagnostic guides.
Torque Specifications:
Precise torque values for all critical fasteners.
Clearances Tolerances:
Specifications for engine component clearances, valve gaps, and other critical tolerances.
Safety Certification:
Meets all relevant national and international motorcycle safety standards (details not typically found in service manuals but implied by production).
Braking System:
Dual front disc brakes, single rear disc brake. Optional ABS (Anti-lock Braking System) availability varies by market and specific model designation.
Suspension Adjustability:
Adjustable front forks (preload, compression, rebound) and rear shock absorber (preload, compression, rebound) for optimized handling and stability.
Frame Construction:
High-rigidity aluminum perimeter frame for stability and predictable handling.
Lighting:
Multi-reflector halogen headlight, LED taillight, turn signals.
Oil Filter Change:
Every 3,750 miles (6,000 km) or 6 months, whichever comes first.
Engine Oil Change:
Every 3,750 miles (6,000 km) or 6 months, whichever comes first.
Air Filter Inspection:
Every 3,750 miles (6,000 km), clean/replace as needed.
Valve Clearance Check:
Initial check at 7,500 miles (12,000 km), then every 7,500 miles (12,000 km) thereafter.
Spark Plug Replacement:
Every 7,500 miles (12,000 km).
Brake Fluid Change:
Every 2 years or as recommended based on condition.
Engine Oil Type:
SAE 10W-40 API SE or SF motorcycle oil (mineral or synthetic)
Coolant Type:
High-quality ethylene glycol based coolant, 50/50 mix with distilled water.
Brake Fluid Type:
DOT 4 brake fluid.
Common Wear Items:
Clutch plates, brake pads, chain and sprockets, fork seals, tires.
Potential Electrical Quirks:
While generally reliable, some owners have reported minor electrical gremlins which can be traced with proper diagnostics using this manual.
Suspension Tuning:
Properly setting suspension sag and damping is crucial for optimal performance and can require careful adjustment.
